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Abstract. Wind energy has witnessed a staggering development race, resulting in higher torque density demands for the drivetrain in general and the gearbox in particular. Accurate knowledge of the input torque and suitable models are essential to ensure reliability, but neither of them are currently available in commercial wind turbines. The present study explores how a subspace identification framework, using distributed fiber-optic strain sensors on a four-stage gearbox, can provide input torque measurements through the use of operational deflection shapes. Compared to conventional gear tooth root strain gauge measurements, an innovative measurement setup with 129 fiber-optic strain sensors has been installed on the outer surface of the ring gears to research the deformations caused by the gear mesh events. Consistent estimates of the deflection shapes have been found by applying the Multivariable Output-Error State-sPace (MOESP) subspace identification method to strain signals measured on a serial production end-of-line test bench. These operational deflection shapes, driven by periodic excitations, account for almost all the energy in the measured strain signals. Their contribution is controlled by the torque applied to the gearbox. From this contribution, a torque estimate has been derived for dynamic operating conditions. Accurate knowledge of the input torque throughout the entire service life allows future improvements in assessing the remaining useful life of wind turbine gearboxes. Additionally, tracking the operational deflection shapes over time is proposed to enhance condition monitoring in planetary gear stages.

Abstract. In this paper, a new version of the FLOw Redirection and Induction Dynamics (FLORIDyn) model is presented. The new model uses the three-dimensional parametric Gaussian FLORIS model and can provide dynamic wind farm simulations at a low computational cost under heterogeneous and changing wind conditions. Both FLORIS and FLORIDyn are parametric models which can be used to simulate wind farms, evaluate controller performance and can serve as a control-oriented model. One central element in which they differ is in their representation of flow dynamics: FLORIS neglects these and provides a computationally very cheap approximation of the mean wind farm flow. FLORIDyn defines a framework which utilizes this low computational cost of FLORIS to simulate basic wake dynamics. This is achieved by creating so-called observation points (OPs) at each time step at the rotor plane which inherit the turbine state. In this work, we develop the initial FLORIDyn framework further considering multiple aspects. The underlying FLORIS wake model is replaced by a Gaussian wake model. The distribution and characteristics of the OPs are adapted to account for the new parametric model but also to take complex flow conditions into account. To achieve this, a mathematical approach is developed to combine the parametric model and the changing, heterogeneous world conditions and link them with each OP. We also present a computationally lightweight wind field model to allow for a simulation environment in which heterogeneous flow conditions are possible. FLORIDyn is compared to Simulator for Offshore Wind Farm Applications (SOWFA) simulations in three- and nine-turbine cases under static and changing environmental conditions. The results show a good agreement with the timing of the impact of upstream state changes on downstream turbines. They also show a good agreement in terms of how wakes are displaced by wind direction changes and when the resulting velocity deficit is experienced by downstream turbines. A good fit of the mean generated power is ensured by the underlying FLORIS model. In the three-turbine case, FLORIDyn simulates 4 s simulation time in 24.49 ms computational time. The resulting new FLORIDyn model proves to be a computationally attractive and capable tool for model-based dynamic wind farm control.

Abstract. Control co-design is a promising approach for wind turbine design due to the importance of the controller in power production, stability, load alleviation, and the resulting coupled effects on the sizing of the turbine components. However, the high computational effort required to solve optimization problems with added control design variables is a major obstacle to quantifying the benefit of this approach. In this work, we propose a methodology to identify if a design problem can benefit from control co-design. The estimation method, based on post-optimum sensitivity analysis, quantifies how the optimal objective value varies with a change in control tuning. The performance of the method is evaluated on a tower design optimization problem, where fatigue load constraints are a major driver, and using a linear quadratic regulator targeting fatigue load alleviation. We use the gradient-based multi-disciplinary optimization framework Cp-max. Fatigue damage is evaluated with time-domain simulations corresponding to the certification standards. The estimation method applied to the optimal tower mass and optimal cost of energy show good agreement with the results of the control co-design optimization while using only a fraction of the computational effort. Our results additionally show that there may be little benefit to using control co-design in the presence of an active frequency constraint. However, for a soft–soft tower configuration where the resonance can be avoided with active control, using control co-design results in a taller tower with reduced mass.

Abstract. Dynamic induction control (DIC) has proven to be an effective method of increasing the power output for a wind farm in both simulation studies and wind tunnel experiments. By pitching the blades of a wind turbine periodically, the recovery of the low-velocity wake is accelerated, thereby increasing the energy available to downstream turbines. The wake itself of a turbine operating with DIC has not yet been studied experimentally. This paper presents a wind tunnel experiment where the wake of a wind turbine under periodic excitation is investigated. Using three-dimensional particle image velocimetry, the velocity field behind the turbine was reconstructed. Analysis of the velocity fields indicated that the available power in the wake increases when using DIC. This increase was partially due to a lower average thrust force experienced by the turbine with DIC. However, a large difference was seen between measurement results and actuator disk theory, indicating enhanced recovery of the wake is contributing to the increased energy. Instantaneous measurements visualizing the development of blade tip vortices also showed how the location of vortex breakdown, which is directly related to re-energizing the wake, shifts over time with DIC. We believe this shifting location is contributing to the enhanced wake recovery of DIC, providing more energy to downstream wind turbines.

Abstract. The prospects of active wake deflection control to mitigate wake-induced power losses in wind farms have been demonstrated by large eddy simulations, wind tunnel experiments, and recent field tests. However, it has not yet been fully understood how the yaw control of wind farms should take into account the variability in current environmental conditions in the field and the uncertainty in their measurements. This research investigated the influence of dynamic wind direction changes on active wake deflection by intended yaw misalignment. For this purpose the wake model FLORIS was used together with wind direction measurements recorded at an onshore meteorological mast in flat terrain. The analysis showed that active wake deflection has a high sensitivity towards short-term wind directional changes. This can lead to an increased yaw activity of the turbines. Fluctuations and uncertainties can cause the attempt to increase the power output to fail. Therefore a methodology to optimize the yaw control algorithm for active wake deflection was introduced, which considers dynamic wind direction changes and inaccuracies in the determination of the wind direction. The evaluation based on real wind direction time series confirmed that the robust control algorithm can be tailored to specific meteorological and wind farm conditions and that it can indeed achieve an overall power increase in realistic inflow conditions. Furthermore recommendations for the implementation are given which could combine the robust behaviour with reduced yaw activity.

Abstract. Airborne wind energy (AWE) systems typically harness energy in an altitude range up to 500 m above the ground. To estimate the annual energy production (AEP), measured wind speed statistics close to the ground are commonly extrapolated to higher altitudes, introducing substantial uncertainties. This study proposes a clustering procedure for obtaining wind statistics for an extended height range from reanalysis data or long-term LiDAR measurements that include the vertical variation of the wind speed and direction. K-means clustering is used to identify a set of prevailing wind profile shapes that characterise the wind resource. The methodology is demonstrated using the Dutch Offshore Wind Atlas and LiDAR observations for the locations of the met masts IJmuiden and Cabauw, 85 km off the Dutch coast in the North Sea and in the center of the Netherlands, respectively. The resulting wind profile shapes and the corresponding temporal cycles, wind properties, and atmospheric stability are in good agreement with literature. Finally, it is demonstrated how a set of wind profile shapes and their statistics can be used to estimate the AEP of a pumping AWE system. For four or more clusters, the site specific AEP error is within a few percent of the converged value.