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Abstract Lignin is considered as a renewable and sustainable resource for producing value-added aromatic chemicals and functional carbon materials. Herein, we develop a one-step catalyst-free depolymerization strategy to convert lignin into aryl monomers and carbon nanospheres simultaneously. Importantly, microwave-assisted depolymerization (MAD) in conjunction with dichloromethane (CH2Cl2) vapors is developed. The total mass yield of guaiacols reached the highest amount of 225.1 mg/g at 600 °C, and the highest yields of phenols (49.0 mg/g) and aromatic hydrocarbons (155.1 mg/g) were obtained at 700 °C. Hydrogen radicals and hydrogen chloride (HCl) are in-situ formed from CH2Cl2, significantly decreasing the activation barrier and reforming pyrolysis vapors to promote the formation of aryl monomers. Interestingly, uniform carbon nanospheres with an average size of 140 nm were produced as co-products at 700 °C. The microwave “hot-spots”, allied with the continuous surface erosion and the decrease in surface energy of lignin-derived carbon precursors by CH2Cl2 vapor, can be considered the driving force for the ultimate formation of carbon nanospheres. The CH2Cl2/MAD system produces aryl monomers (26.8 wt% yield) and carbon nanospheres (36.6 wt% yield) at 700 °C. We provide a facile, intriguing and scalable approach to convert lignin to valuable aryl monomers and sustainable carbon materials that can be applied in the chemistry, energy and environmental fields.

This document is the final report of work on a project concerned with the fragmentation of char particles during pulverized coal combustion that was conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California. The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The overall objectives of the project were: (1) to characterize the fragmentation events as a function of combustion environment, (2) to characterize fragmentation with respect to particle porosity and mineral loadings, (3) to assess overall mass loss rates with respect to particle fragmentation, and (4) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project can be used to predict accurately the overall mass loss rates of coals based on both the physical and chemical characteristics of their chars. The work provides a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

This report analyzes the capital and environmental cost of energy recovery from municipal sludge and feedlot manure. Literature on waste processing and energy conversion and interviews with manufacturers were used for baseline data for construction of theoretical models using three energy conversion processes: anaerobic digestion, incineration, and pyrolysis. Process characteristics, environmental impact data, and capital costs are presented in detail for each conversion system. The energy recovery systems described would probably be sited near large sources of sludge and manure, i.e., metropolitan sewage treatment plants and large feedlots in cattle-raising states. Although the systems would provide benefits in terms of waste disposal as well as energy production, they would also involve additional pollution of air and water. Analysis of potential siting patterns and pollution conflicts is needed before energy recovery systems using municipal sludge can be considered as feasible energy sources.

Objective was to develop a field-portable monitor for sensitive hazardous waste detection using active nitrogen energy transfer (ANET) excitation of atomic and molecular fluorescence (active nitrogen is made in a dielectric-barrier discharge in nitrogen). It should provide rapid field screening of hazardous waste sites to map areas of greatest contamination. Results indicate that ANET is very sensitive for monitoring heavy metals (Hg, Se) and hydrocarbons; furthermore, chlorinated hydrocarbons can be distinguished from nonchlorinated ones. Sensitivity is at ppB levels for sampling in air. ANET appears ideal for on-line monitoring of toxic heavy metal levels at building sites, hazardous waste land fills, in combustor flues, and of chlorinated hydrocarbon levels at building sites and hazardous waste dumps.

The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting iron ore to metallic iron nodules. Various types of coals including a bio-coal produced though torrefaction can result in production of NRI at reduced GHG levels. The process results coupled with earlier already reported developments indicate that this process technique should be evaluated at the next level in order to develop parameter information for full scale process design. Implementation of the process to full commercialization will require a full cost production analysis and comparison to other reduction technologies and iron production alternatives. The technical results verify that high quality NRI can be produced under various operating conditions at the pilot level.

The objective of this program is to conduct a technology development program to advance the state-of-the-art in ceramic Oxygen Transport Membranes (OTM) to the level required to produce step change improvements in process economics, efficiency, and environmental benefits for commercial IGCC systems and other applications. The IGCC program is focused on addressing key issues in materials, processing, manufacturing, engineering and system development that will make the OTM a commercial reality. The objective of the OTM materials development task is to identify a suitable material that can be formed into a thin film to produce the target oxygen flux. This requires that the material have an adequate permeation rate, and thermo-mechanical and thermo-chemical properties such that the material is able to be supported on the desired substrate and sufficient mechanical strength to survive the stresses involved in operation. The objective of the composite OTM development task is to develop the architecture and fabrication techniques necessary to construct stable, high performance, thin film OTMs supported on suitable porous, load bearing substrates. The objective of the process development task of this program to demonstrate the program objectives on a single OTM tube under test conditions simulating those of the optimum process cycle for the power plant.