• Energy Research

Cleaner production has been used for several years in Latin America to minimize waste generation while reducing material and energy consumption. Despite those environmental benefits, its implementation may sometimes lead to changes in products or processes whose environmental performance can yield either positive or negative outputs when examined within a broader context, meaning it is necessary to complement cleaner production with other environmental tools that can provide environmental assessments. This paper presents a combination of cleaner production with life cycle assessment (LCA) applied within the wood industry in a case study in Salvador, a state of Bahia (Brazil), regarding the production of two models of wooden chairs. The study selected life cycle assessment as a scientific tool to quantify the environmental impacts of the models having ILCD 2011 midpoint and cumulative energy demand methods. The results confirmed the presence of environmental tradeoffs among the models that were not considered during the cleaner production program implemented. This paper also includes a proposal of a flowchart to guide the implementation of cleaner production when deciding to implement changes in material, energy source, processes, final destination, or lifespan of the product evaluated, identifying the stages where environmental assessment like life cycle assessment may be required to address tradeoffs.

The circular economy is a process through which elements that have already been used are reincorporated and given a second use so that they can reduce the consumption of virgin raw materials. This article shows how, from the reuse of an agro-industrial waste such as corn husks, a biomaterial can be developed that manages to standardize the properties of materials such as paper and cardboard, thus allowing the development of single-use products that replace the excessive expense of materials such as polymers. In this article, it will be possible to show how from the process of transforming an agro-industrial waste into a raw material base, it is possible not only to reduce the number of raw materials discarded but also to redesign a product that not only contributes to the environmental component but also facilitates the processes of economic sustainability when generating products. As a practical case, a comparison is made between traditional fast-food packaging and how from these, a new packaging proposal can be generated, which starts from the principles of circular economy and complements sustainable design processes to make more efficient manufacturing of the mentioned product.

The wood industry is known for being among the biggest resource consumers, having a relatively low yield. The wood furniture industry as part of the wood industry also remains a big generator of residues and a big consumer of resources. Diverse solutions and technologies have been developed to deal with the residues generated, but those technologies are mostly applied at the end of the production chain with limited results. Cleaner production represents a program based on continuous strategies applied to a more sustainable use of materials and energy, minimizing waste and pollution. This paper presents a case study of a cleaner production program developed in a small furniture industry in Salvador de Bahia, Brazil, applying the concepts of cleaner production with parameters of ecodesign developed for the furniture industry. The object of study was the production of a wooden chair made from eucalyptus wood. The application of the cleaner production program and ecodesign parameters allowed a detailed characterization of the waste, resulting in opportunities for a reduction of the use of raw material by 30%, a reduction in waste by 49% and allowing a reduction in energy by 36% due to simplification of the productive process. Among the strategies applied were reshaping pieces, redesigning, and the substitution of materials. The results suggest that despite the existence of more complex environmental methods and approaches, the application of cleaner production plus ecodesign parameters could be more achievable for micro and small furniture industries.