• Energy Research
• mechanical engineering close

Abstract: Non-uniformity of Lithium-ion cells in a battery pack is inevitable and has become the bottleneck to the pack capacity, especially in the fast charging process. Therefore, a balancing approach is essentially required. This paper proposes an active online cell balancing approach in a fast charging process using the state of charge (SOC) as balancing criterion. The goal of this approach is to complete pack balancing within the limited charging time. An adaptive extended Kalman filter (AEKF) is applied to estimate the pack cell SOC during the charging process to obtain accurate results under modeling errors and measurement noises. To implement the proposed AEKF, only one additional current sensor is required to obtain the current of each cell required for the SOC estimation. An experimental platform is established to verify the effectiveness of the proposed approach. The results show that the proposed balancing approach with the SOC as a balancing criterion can overcome the challenges of non-uniformity and flat voltage plateau and charge more capacity into a LiFePO4 battery pack than those with the terminal voltage as a balancing criterion in the fast charging process.

Based on a low cost multi-switched inductor balancing circuit (MSIBC), a fuzzy logic (FL) controller is proposed to improve the balancing performances of lithium-ion battery packs instead of an existing proportional-integral (PI) controller. In the proposed FL controller, a cell’s open circuit voltages (OCVs) and their differences in the pack are used as the inputs, and the output of the FL controller is the balancing current. The FL controller for the MSIBC has the advantage of maintaining high balancing currents over the existing PI controller in almost the entire balancing process for different lithium battery types. As a result, the proposed FL controller takes a much shorter time to achieve battery pack balancing, and thus more pack capacity can be recovered. This will help to improve the pack performance in electric vehicles and extend the serving time of the battery pack.

Sensor fault diagnosis is of great significance to ensure safe battery operation. This paper proposes a novel sensor fault diagnosis method that achieves the simultaneous fault detection, fault source and type identification, and fault estimation in a comprehensive way. Specifically, a set-valued observer, featuring a state predictor and a state estimator, is first constructed and designed to guarantee the inclusion of the unavailable actual battery state due to unknown modeling errors and noises at every instant of time. Compared with the traditional observers, a distinct feature of the proposed one lies in that the calculated state predictions and estimations of the battery system at each time step are ellipsoidal sets in state space rather than single vectors. The boundedness of state prediction and estimation errors is formally proved, and the tractable design criteria for determining the real-time optimal prediction and estimation ellipsoids are also derived. As for diagnosis algorithm, fault detection is implemented based on the intersection between the prediction and estimation ellipsoids. Then, a two-layer Pearson correlation coefficient analysis mechanism is developed to identify the source and type of sensor faults. Another set-valued observer based on an augmented battery model is further designed to estimate the fault level. Finally, experimental studies of a battery cell under different sensor fault sources, types and values are elaborated to verify the effectiveness of the proposed method.