• Energy Research

Vehicles with hybrid drive systems, are increasingly more often being equipped with solutions that increase the drive systems efficiency. One of such solutions is to use an increased supply voltage for electric motors of such vehicles. The battery voltage is increased several times in the inverter system in order to increase the electrical power supplied to the electric motor. This article presents possible uses of such voltage amplification (called boost) in urban traffic conditions. The tests used the latest models of vehicles with hybrid drive systems equipped with the same drive units: Lexus NX 300h and Toyota RAV4 Hybrid. The study analyses the conditions of starting such a system and the characteristics of its operation. It has been shown that the amplification of the voltage powering the electrical machinery in both vehicles occurs at high torque values. The maximum voltage amplification–almost threefold (up to 650 V) allows a two-fold increase in the torque of the drive system.

The use of a two-stage combustion system in a hydrogen-fueled engine is characteristic of modern internal combustion engines. The main problem with hydrogen combustion in such systems is knocking combustion. This paper contains the results of research under knock combustion conditions with a single-cylinder internal combustion engine equipped with a turbulent jet ignition system (TJI). A layout with a passive pre-chamber and a variable value of the excess air ratio range λ = 1.25–2.0 with a constant value of the center of combustion (CoC = 4 deg) after top dead center (TDC) was used. Two indicators of knock combustion were analyzed: maximum oscillation of pressure and the Mahle Knock Index. Analyses were also carried out taking into account the rate of heat release and the amount of heat released. As a result of the investigation, it was found that knock combustion occurs intensively at small values of the air excess ratio. Hydrogen knock combustion disappears for λ = 2.0 and greater. The pressure oscillation index was found to be more applicable, as its limiting value (>1 bar) allows easy diagnosis of knock combustion. The Mahle Knock Index is a quantity that allows interval analysis of the knock. The choice of classes and weighting coefficients requires an iterative operation, as they strictly depend on engine characteristics, load, and knock magnitude.

Fuel cells are one of the zero-emission elements of modern automotive drive systems. This article presents theoretical identification of the component parameters of indicators for the fuel cell operating conditions. Activation, ohmic, and mass transport losses were identified. Current–voltage characteristics were provided along with an analysis of typical cell losses. The actual performance characteristics of fuel cells were analyzed for Toyota Mirai I and II generation vehicles. The fuel cells operating conditions were derived and analyzed in the context of real driving conditions. Therefore, urban, rural, and motorway conditions were used. The vehicles were equipped with PEM fuel cells supplying power equal to 114 kW (1st gen.) or 128 kW (2nd gen.). The average fuel cell stack power values depend on the driving conditions: urban (about 10 kW), rural (20 kW) and motorway (about 30–40 kW) driving modes. The different power ratings of fuel cells combined with different battery generations resulted in a variation in the cells operating conditions. Analyses conducted in various traffic conditions indicated the possibility of determining losses related to the fuel cells. The analysis of fuel cell losses shows the greatest values for activation losses when the cells are under high load (for both generations)—i.e., in motorway driving conditions. The voltage of resistive losses reached its maximum in urban driving conditions when the load on the fuel cells was small.

The operation of conventional (hydrocarbon) fuels causes certain effects in the internal combustion engine. Despite the satisfactory efficiency of internal combustion engines, their fuel systems, particularly the injectors, are subject to constant fouling. The article analyzes the possibility of reducing the deposit of high-pressure gasoline injectors using the alcohol addition of ethanol and butanol. The study was conducted under the engine and non-engine conditions. Fuel injection timing was analyzed when fueling with different mixtures, and non-engine analyses were conducted to determine changes affecting the injectors. The results indicate the possibility of reducing injector hole coking using ethanol and butanol as a 20% additive to the base fuel.

This article investigates the impact of loading on the hybrid powertrain of the FCAT-30 model, equipped with a proton-exchange-membrane fuel cell (PEMFC) and a nickel–metal hydride (NiMH) battery. This study involves analyzing structural component performance based on voltage and current measurements of the fuel cell, battery, and powertrain. Tests conducted under different load conditions reveal significant differences in battery current and fuel-cell voltage, highlighting the crucial role of the battery in the powertrain. External loading induces cyclic operation of the fuel cell, generating peak power. The energy balance analysis demonstrates that, under no-load conditions, the vehicle consumes 37.3% of its energy from the fuel cell, with a total energy consumption of 3597 J. Under load, the energy from the battery is significantly utilized, resulting in a constant fuel-cell share of approximately 19%, regardless of the vehicle’s load. This study concludes that the battery predominantly drives the powertrain, with the fuel cell acting as a secondary energy source. These findings provide valuable insights into the power distribution and energy balance in the hybrid powertrain. Using a load driving profile reduced the fuel-cell-stack energy contribution by 6.85% relative to driving without an external load.

The use of fuels with tendencies to reduce carbon dioxide emissions, particularly gaseous fuels, and improve combustion systems is one of the directions for increasing an internal combustion engine’s attractiveness as a power source. This article presents the effects of combining natural gas combustion with a multi-stage combustion system. A two- and three-stage lean charge combustion system was proposed in order to increase the energy system efficiency. In order to achieve this, a single-cylinder test engine was used, with two interchangeably implemented combustion systems. The tests were carried out with two values of the excess air coefficient (λ = 1.3 and λ = 1.5), as well as two different fuel dose values (qo = 0.35 and 0.55 mg/inj), injected into the prechamber at the same indicated mean effective pressure value (IMEP = 6.5 bar) and the same engine speed (n = 1500 rpm). Based on the obtained research results, it was found that the use of a three-stage system limited the maximum combustion pressure and heat release rate due to the increased resistance of flows between the chambers. At the same time, it was found that the increase in the engine’s indicated efficiency took place in a two-stage system, regardless of the excess air coefficient. Changing the dose of fuel fed into the prechamber significantly affects the engine performance (and efficiency) but only in the two-stage combustion system.

In this study, the process of n-hexane spray formation was investigated under a wide range of environmental conditions. The main aim of this research was to determine whether the global and visual properties of n-hexane spray change when the back pressure exceeds the critical pressure of the injected liquid. For this purpose, the liquid length and the boundary profile between the spray and surrounding air obtained by high-speed imaging of the Mie scattering signal were used. A major advantage of this work is that besides measuring global spray parameters, it provides quantitative analysis of the visual properties of the spray images; thus, the image analysis is not limited to qualitative visual impression. The results obtained in this study showed no step change in liquid length in terms of exceeding the critical parameters. Although qualitatively the boundary between the injected liquid and the surrounding gas seemed to become smoother in high-pressure and high-temperature conditions, the qualitative analysis did not support this observation. Graphic abstract Open image in new window

The aim of the conducted research was the thermodynamic identification of combustion process involving up to 50-60% recirculated exhaust gasses in compression ignition engine. The values of the respective indicators obtained for the high share of exhaust gasses in the cylinder were compared to the values obtained in the engine working without EGR. The research was conducted on the single-cylinder AVL 5804 engine equipped with recirculated gas cooling system. The conditions of combustion process were determined using indicators of engine operation and measurements of fast-varying cylinder pressure. The evaluation of the influence of different share of exhaust gases in the cylinder on the combustion course and heat release was conducted. As a result of the conducted research the possibility of utilizing the high share of exhaust gasses (50-60%) with simultaneous ecological benefits, not only in relation to nitrogen oxides, was demonstrated.

The development of modern vehicle drives is aimed at reducing fuel consumption (i.e., crude oil) and minimizing the exhaust emission of toxic components. One such development is the implementation of a two-stage combustion system. Such a system initiates ignition in the prechamber, and then the burning mixture flows into the main chamber, where it ignites the lean mixture. The system allows the efficient combustion of lean mixtures, both liquid and gaseous fuels, in the cylinder. This article proposes a solution for internal combustion engines with a cylinder capacity of approx. 500 cm3. The tests were carried out on a single-cylinder engine powered by pure methane supplied through a double, parallel injection system. A wide range of charge ignitability requires the use of an active chamber containing an injector and a spark plug. The tests were carried out at n = 1500 rpm with three load values (indicated mean effective pressure, IMEP): 2, 4 and 6 bar. All of these tests were carried out at a constant value of the center of combustion (CoC), 8 deg CA. This approach resulted in the ignition timing being the control signal for the CoC. As a result of the conducted research, it was found that an increase in the load, which improved the inter-chamber flow, allowed for the combustion of leaner mixtures without increasing the coefficient of variation, CoV(IMEP). The tests achieved a lean mixture combustion with a value of λ = 1.7 and an acceptable level of non-uniformity of the engine operation, CoV(IMEP) < 8%. The engine’s indicated efficiency when using a two-stage system reached a value of about 42% at λ = 1.5 (which is about 8 percentage points more than with a conventional combustion system at λ = 1.0).