• Energy Research

A comprehensive characterization of the physical and chemical properties of whole duck feathers from French mulard species, including their various categories and fractions (barbs, rachis, and calamus), was conducted to explore potential ways for utilizing this waste product. This analysis aimed to identify opportunities for valorizing these feathers and unlocking their untapped potential. Hence, the duck feathers were thoroughly characterized by a proximate analysis to determine their composition and theoretical heating value. Additionally, feathers underwent other analyses as Sodium Dodecyl Sulfate Polyacrylamide Gel Electrophoresis (SDS-PAGE) analysis, solvent behavior and chemical durability assessment, hydrophobicity testing, Fourier Transform Infrared (FT-IR) spectroscopy, Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), X-ray diffraction (XRD), and Scanning Electron Microscopy (SEM). The analyses revealed duck feather composition, molecular weight, stability in different environments, hydrophobicity, functional groups present, thermal behavior, crystallinity, and structural arrangement. Upon analysis, it was determined that duck feathers contain pure fiber keratin and possess characteristics that make them suitable for the production of high-value keratin-based products, including cosmetics, activated carbon for purification, materials for waterproofing, lightweight construction, and textile innovations, underscoring their potential to support sustainable and eco-friendly initiatives across various sectors.

Feathers, as a byproduct of the poultry industry, present a significant source of keratinous waste. Conventional methods have been widely used to extract keratin from feathers; however, they are associated with limitations such as high operational costs and environmental concerns. It is, therefore, crucial to develop cost-effective and time-efficient methods for extracting keratin on a large scale. In recent years, ultrasound-assisted alkaline hydrolysis has emerged as a promising and sustainable approach for efficient keratin recovery. This study compares the hydrolysis time, yield, and chemical properties of keratin extracted from feathers using ultrasound-assisted alkaline hydrolysis and thermal alkaline hydrolysis (hot plate method). The influence of factors such as particle size, alkali concentration, liquid-to-solid ratio, reactor geometry, temperature of keratin colloid upon precipitation, precipitation pH, and precipitating acid was investigated. Favorable conditions for ultrasound-assisted alkaline hydrolysis were found to be 3% NaOH, a 10:100 (w/v) solid-to-liquid ratio, using a cylindrical vessel, and an ultrasonic energy density of 360 kJ/L, with pH adjustment to 4.5 using citric acid after cooling to room temperature. This method outperformed the thermal approach, yielding 70% keratin in 25 min, compared to 23% in 90 min using a hot plate, due to the exothermic effect of cavitation. The results provide valuable insights into the potential of ultrasound-assisted alkaline hydrolysis as an eco-friendly and cost-effective approach to address the management of keratinous waste and enhance the overall recovery of keratin.