• Energy Research

The paper presents an experimental study on the formation process of burden surface texture on the blast furnace throat and its influence on the radial distribution of gas flow. The study was performed with the application of blast furnaces equipped with a bell-type charging device using radio-isotope means for the control of burden surface texture (profile) and burden surface level, i.e., gamma locators for burden surface texture. The study was carried out under the conditions of an operating blast furnace in an iron and steel plant using a unique GEOTAPS system for automated control of geometric and temperature parameters of burden material surface on the blast furnace throat. The influence of the surface texture on the gas flow distribution was also investigated. The possibility of a self-stabilization effect for burden surface texture and gas flow in an operating blast furnace under suitable conditions was experimentally proven. As a result of the experimental study performed, four ways of energy-saving technology implementation were determined for the control of blast furnace melting based on the data on the burden surface texture and previously unknown regularities of surface layer formation of burden material on the throat of an operating blast furnace with a bell-type charging device. The main idea of the paper is the development of automated control for the radial distribution of burden material and gas flow using actual or predicted surface texture parameters as important intermediate factors that both describe the process and have a significant simultaneous influence on it.

A018 Monitoring techniques applied for CO2 injection in coal Abstract 1 To demonstrate that CO2 injection in coal under European conditions is feasible and that CO2 storage is a safe and permanent solution and that coal bed methane can be produced in the same process the EC funded RECOPOL project is being carried out. In order to improve the understanding of storage in coal to verify that safety and environment are not jeopardised and to determine that the CO2 is injected into the intended coal layers an extensive monitoring programme is applied. This monitoring programme is based on FEP analyses

The paper presents the results of analytical and experimental studies of the hydrodynamics of the translational−rotational motion of incompressible gas flow within a working space of a variable-geometry vortex heat generator. The terminal velocity and pressure have been identified analytically. The effect of vortex generation on the ratio of the parameters has been analyzed. A mathematical model has been developed with a simplified design scheme that simulates the movement inside a vortex channel with fixed elements. On the basis of mathematical modelling, the influence of the apparatus-constructive (AC) design of the working space of a vortex heat generator on the generation of vortices inside the apparatus has been analyzed. The influence of the main geometric and hydrodynamic parameters of the device on the indicators of its energy efficiency has been investigated. The obtained models show the critical regions where the most intense cavitation zones are possible. An analysis of the hydrodynamics of the incompressible gas motion within the working space of the newly designed vortex heat generator with variable geometry has helped define both the terminal velocity and pressure. In addition, the effect of the facility geometry on the generation of vortices favoring cavitation was determined. The model studies have been carried out in terms of liquid loading changes in the 0.001–0.01 m3/s range. The changes in a velocity field within a working channel have been analyzed for the channel geometry, where a cone angle γ is 0° to 25°, with 130, 70, and 40 mm widths for the working channel. It has been identified that a sufficient axial symmetry of the heat carrier along a vortex accelerator enables the heat carrier inlet through a turbulizing nozzle. The dependence of the nozzle area, the effect on the efficiency of the vortex heat generator angle of attack of the vortex accelerator, and the ratio of the length and diameter of the vortex zone of the heat generator to its energy efficiency in general have been defined experimentally. These studies could be instrumental in the design of vortex heat generators whose geometry corresponds to the current requirements concerning energy efficiency. It has been found that the geometry of the vortex accelerator improves the operation of the heat generator by 35% in comparison with similar available designs.

The article reviews selected methods and techniques of agricultural biogas desulphurization. Presented is the current state of technological and measurement systems as well as raw biogas purification methods in terms of control and measurement-socio-economic aspects were also pointed out. On the example of a pilot agricultural biogas with the use of pig slurry, the required technical and technological criteria for the production and processing of agricultural biogas were indicated. The article presents the preliminary results of experimental studies on the course of changes in the volumetric composition of biogas on the basis of the average daily production of agricultural biogas.The amount of H2S in raw and purified biogas was analyzed with the proprietary biogas desulphurization method in terms of the process parameters. A novelty is the use of a developed carbon mixture (activated carbon) with turf ore (iron compounds), which allows for 100% desulfurization of raw agricultural biogas under process conditions for mesophilic fermentation. The measurement results show a clear influence of desulphurization using the proprietary adsorption-absorption technique-agricultural biogas.

AbstractThe hydro-mining technology is considered as a promising method of bituminous coal excavation. The paper presents the results of the in-situ experimental campaign and modelling of hydro-cutting technology application. The proposed innovative technology was tested in terms of the effects of the distance between the outlet of water from the nozzle and a sidewall, pressure of the water jet, as well as the type of a nozzle on hydro-mining effectiveness. The hydro-cutting tests of coal seam performed in the Experimental Mine “Barbara” in Poland proved that the increase in water pressure in the range 20–40 MPa only slightly affects the coal face structure, while high pressure, of 80–100 MPa, has a significant impact on a coal face structure. The experimental results also showed the major effects of operating time as well as the distance of the water jet on the effectiveness of coal face mining.

A pilot site for CO2 storage in coal seams was set-up in Poland, as has been reported on previous GHGT conferences. This site consisted of one injection and one production well. About 760 ton of CO2 has been injected into the reservoir from August 2004 to June 2005. Breakthrough of the injected CO2 was established, which resulted in the production of about 10% of the injected CO2 by the production well in this period. A follow-up EC project, MOVECBM, aimed at determining the storage performance of the reservoir, i.e. whether the injected CO2 was adsorbed onto the coal or whether it was still present as free gas in the pore space. The injection well was used for this purpose, because the production well had to be abandoned for permitting reasons. Several operational periods can be defined between the last injection in June 2005 and the abandonment of the well in October 2007. In the first period the well was shut-in to observe the pressure fall-off, followed by a decrease of pressure at the wellhead by releasing gas in a controlled way in the first months of 2006. The amount and composition of the gas were measured. As a result of the pressure reduction, the well flooded with water. A production pump was placed on the former injection well, enabling active production from the coal from March to September 2007. Results of these operations showed that whereas the gas production rates were as expected based on the experience with the production well, the water production was remarkably low. Further, the gas composition showed a predominance of CO2 over CH4 during the gas release that changed gradually into a predominance of CH4 over CO2 during the production phase. Although stabilization was not reached within the production period, the composition approached a 60% methane, 40% CO2 ratio. This indicates that the exchange of these gases is more complex than often envisaged. After removal of the pump the well was filled with water, which ceased the gas release. This indicates that the pressure in the reservoir was back to its original, hydrostatic, state. As the total volume of CO2 produced was only a fraction of the amount that was injected, it can be concluded that the CO2 was taken up by the coal and is currently adsorbed. This gives confidence in the long-term stability of the injected CO2. In conclusion, the field demonstration in Poland has been a successful experiment. Lessons learned in this demonstration indicate that the volumes that can be injected in low permeability coal seams (<2 mD) by a vertical well is likely to be less than 100 ton per day. The expected CBM production at these rates will be 1.5 to 2 times higher than by regular CBM operations because of the interaction with the CO2. It is recommended to perform ECBM operations as a secondary production phase after an initial CBM production phase. © 2009 Elsevier Ltd. All rights reserved.

The effect of basic parameters of the channels of disk pulse devices on the heat exchange efficiency was studied both analytically and experimentally, especially in terms of pulse acting on the heat carrier. A methodology to determine the main parameters, namely the pressure and the temperature of the heat carrier as well as the pulse effect on the fluid, was proposed. The mathematical models of the effect of the structural and technological parameters of the channels in the disk pulse device on the heat exchange efficiency were developed. The models’ adequacy was proved based on a series of experimental studies involving devices with one-stage and multistage systems of pulsed heat carrier processing. This enabled the development, testing, and implementation of practical construction designs of pulse disk heat generators for decentralized heating of commercial and domestic buildings with one-stage and multistage systems of pulsed heat carrier processing. Taking into account the results of the mathematical modeling, the developed method of multistage pulse action was proved experimentally and implemented in regard to the structural design of a working chamber of the disk pulse heat generator. An efficient geometry of the working chamber of the disk pulse heat generator was specified for its further integration into the system of decentralized heat supply. One of the developed heat generators with the multistage pulse action on the heat carrier was integrated into the heating system of a greenhouse complex with a 0.86–0.9 efficiency coefficient.