• Energy Research

Abstract Large-area, flexible organic photovoltaic (OPV) modules are fabricated successfully by gravure printing in air, using an industrial-scale printing proofer of similar performance to commercial roll-to-roll printing processes. Both the hole transport layer, poly-3,4-ethylenedioxy-thiophene:poly(styrene sulfonic-acid) (PEDOT:PSS), and the active layer, poly(3-hexylthiophene):[6,6]-phenyl C61 butyric acid methyl ester (P3HT:PCBM), are successively printed on indium tin oxide (ITO) coated polyethylene terephthalate (ITO/PET) substrates with evaporated aluminum (Al) top electrodes. The 45 cm 2 modules, composed of 5 cells connected in series, show power conversion efficiency (PCE) of over 1.0%, in which the short-circuit current ( J sc ) and open-circuit voltage ( V oc ) are as high as 7.14 mA/cm 2 and 2.74 V (0.55 V per cell), respectively. The PCEs could be potentially improved by the further optimization of the layer interface, layer morphology and flexible substrate properties. The results suggest that gravure printing may be a suitable technique for fast commercial processing of large-area, flexible OPVs with high output.

We report the first synthesis of a tetrafluorinated 4,7-bis(3,4-difluorothiophen-2-yl)-2,1,3-benzothiadiazole monomer and its polymerisation with dithieno[3,2-b:2',3'-d]germole by Stille coupling to afford a low band gap polymer with a high ionisation potential. Direct comparison to the non-fluorinated analogue demonstrates that fluorination results in an increase in ionisation potential with no change in optical band gap, and enhanced aggregation over the non-fluorinated polymer. These desirable properties result in a significant enhancement in OPV device performance in blends with PC(71)BM.

Solar cells made by high temperature and vacuum processes from inorganic semiconductors are at a perceived cost disadvantage when compared with solution-processed systems such as organic and dye-sensitized solar cells. We demonstrate that totally solution processable solar cells can be fabricated from inorganic nanocrystal inks in air at temperature as low as 300 °C. Focusing on a CdTe/ZnO thin-film system, we report solar cells that achieve power conversion efficiencies of 6.9% with greater than 90% internal quantum efficiency. In our approach, nanocrystals are deposited from solution in a layer-by-layer process. Chemical and thermal treatments between layers induce large scale grain formation, turning the 4 nm CdTe particles into pinhole-free films with an optimized average crystallite size of ∼70 nm. Through capacitance-voltage measurements we demonstrate that the CdTe layer is fully depleted which enables the charge carrier collection to be maximized.

A structure-device performance correlation in bulk heterojunction solar cells for new indandione-derived small molecule electron acceptors, FEHIDT and F8IDT, is presented. Devices based on the former exhibit higher power conversion efficiency (2.4%) and higher open circuit voltage, a finding consistent with reduced intermolecular interactions.

Abstract Organic photovoltaic devices using an electrode of indium tin oxide (ITO) coated with a buffer layer of poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) exposed to controlled humidity during fabrication showed a 65–75% decrease in efficiency and displayed S-shaped J–V curves, changes, which are attributed to different levels of indium and tin migration into the PEDOT:PSS film. A distinct shift in the secondary electron cut-off in the UV Photoelectron spectra (UPS) of ITO/PEDOT:PSS samples exposed to controlled humidity indicate an increase of the dipole at the ITO/PEDOT:PSS interface, which could explain the appearance of S-shaped J–V curves. Additionally, the electron density at low binding energies is reduced for the humidity exposed PEDOT:PSS suggesting a second mechanism for decreased device performance.

A series of four dihydropyrroloindoledione-based organic semi-conducting polymers are examined for performance in transistor and photovoltaic cell devices. The dihydropyrroloindoledione unit was alternately copolymerized with phenyl, thiophene and bithiophene comonomers, and the resultant polymers exhibit broad absorption, low-bandgaps and deep energy levels, with charge carrier mobilities approaching 0.1 cm2 V-1 s-1. Solar cells processed in a printing friendly solvent (m-xylene) exhibited >2% PCE with a high fill-factor of 0.62 and Voc of 0.75 V.

A large number of flexible polymer solar modules comprising 16 serially connected individual cells was prepared at the experimental workshop at Risø DTU. The photoactive layer was prepared from several varieties of P3HT (Merck, Plextronics, BASF and Risø DTU) and two varieties of ZnO (nanoparticulate, thin film) were employed as electron transport layers. The devices were all tested at Risø DTU and the functional devices were subjected to an inter-laboratory study involving the performance and the stability of modules over time in the dark, under light soaking and outdoor conditions. 24 laboratories from 10 countries and across four different continents were involved in the studies. The reported results allowed for analysis of the variability between different groups in performing lifetime studies as well as performing a comparison of different testing procedures. These studies constitute the first steps toward establishing standard procedures for an OPV lifetime characterization. © 2011 Elsevier B.V. All rights reserved.