• Energy Research

Small nuclear power plants can provide a stable, carbon-free energy supply to civil infrastructure and industrial enterprises in remote regions isolated from unified energy systems. More than 70 projects of small modular reactors are currently being developed by IAEA member countries; several low-power power units are already supplying thermal and electrical energy to consumers. One of the main limitations standing in the way of widespread dissemination of this technology is the high specific capital cost of a low-power nuclear power plant; therefore, new scientific and technical solutions are needed in this industry. Increasing the thermodynamic efficiency of power cycles of small modular reactors can become a driver for reducing the cost of supplied electrical energy. This paper presents the results of a comprehensive thermodynamic analysis of existing and promising power cycles for small modular reactors. In addition to traditional steam power cycles, cycles using non-traditional working fluids, including carbon dioxide, freons, and helium cycles, are considered. Optimal sets of thermodynamic parameters were determined to ensure maximum net efficiency of electricity production. For water-cooled reactor plants, a maximum efficiency of 33.5% at an initial temperature of 300 °C could be achieved using a steam turbine cycle. It was revealed that for reactor plants with liquid metal and liquid salt coolant in the range of initial temperatures above 550–700 °C, the maximum thermal efficiency was provided by the Brayton recompression cycle with a carbon dioxide coolant: the net electrical efficiency exceeded the level of steam turbine plants, with intermediate superheating of the steam, and could reach a value of 49.4% at 600 °C. This makes the use of these cycles promising for low-power nuclear power plants with a high initial temperature. In small gas-cooled reactor plants with a helium coolant, the use of a binary cycle consisting of a helium Brayton cycle and a steam-powered Rankine cycle provided an efficiency of 44.3% at an initial helium temperature of 700 °C and 52.9% at 1000 °C. This was higher than in the Brayton cycle with a recuperator, with a minimum temperature difference in the heat exchanger of 20 °C: the efficiency was 40.2% and 52%, respectively. Also, the transition to power cycles with non-traditional working fluids will lead to a change in the operating conditions of turbomachines and heat exchangers.

Thermal power plants (TPPs) with back-pressure steam turbines (BPSTs) were widely used for electricity and steam production in the Union of Soviet Socialist Republics (USSR) due to their high efficiency. The collapse of the USSR in 1991 led to a decrease in industrial production, as a result of which, steam production in Russia was reduced and BPSTs were left without load. To resume the operation of TPPs with BPSTs, it is necessary to modernize the existing power units. This paper presents the results of the thermodynamic analysis of different methods of modernization of TPPs with BPSTs: the superstructure of the steam low-pressure turbine (LPT) and the superstructure of the power unit operating on low-boiling-point fluid. The influence of ambient temperature on the developed cycles’ efficiency was evaluated. It was found that the usage of low-boiling-point fluid is thermodynamically efficient for an ambient temperature lower than 7 °C. Moreover, recommendations for the choice of reconstruction method were formulated based on technical assessments.

Today, most of the world’s electric energy is generated by burning hydrocarbon fuels, which causes significant emissions of harmful substances into the atmosphere by thermal power plants. In world practice, flue gas cleaning systems for removing nitrogen oxides, sulfur, and ash are successfully used at power facilities but reducing carbon dioxide emissions at thermal power plants is still difficult for technical and economic reasons. Thus, the introduction of carbon dioxide capture systems at modern power plants is accompanied by a decrease in net efficiency by 8–12%, which determines the high relevance of developing methods for increasing the energy efficiency of modern environmentally friendly power units. This paper presents the results of the development and study of the process flow charts of binary and trinary combined-cycle gas turbines with minimal emissions of harmful substances into the atmosphere. This research revealed that the net efficiency rate of a binary CCGT with integrated post-combustion technology capture is 39.10%; for a binary CCGT with integrated pre-combustion technology capture it is 40.26%; a trinary CCGT with integrated post-combustion technology capture is 40.35%; and for a trinary combined-cycle gas turbine with integrated pre-combustion technology capture it is 41.62%. The highest efficiency of a trinary CCGT with integrated pre-combustion technology capture is due to a reduction in the energy costs for carbon dioxide capture by 5.67 MW—compared to combined-cycle plants with integrated post-combustion technology capture—as well as an increase in the efficiency of the steam–water circuit of the combined-cycle plant by 3.09% relative to binary cycles.

The Rankine cycle is widely used for electricity production. Significant weight and size characteristics of the power equipment working on superheated steam are the main disadvantages of such power plants. The transition to supercritical carbon dioxide (S-CO2) working fluid is a promising way to achieve a significant reduction in equipment metal consumption and to increase energy efficiency. This paper presents the results of thermodynamic analysis of S-CO2 thermal power plants (TPPs) utilizing the heat of combustion products of an energy boiler. It was found that the net efficiency of the developed S-CO2 TPP with a pulverized coal-fired boiler reached 49.2% at an initial temperature of 780 °C, which was 2% higher compared to the efficiency level of steam turbine power plants (STPPs) at a similar turbine inlet temperature.

Today, with the increases in organic fuel prices and growing legislative restrictions aimed at increasing environmental safety and reducing our carbon footprint, the task of increasing thermal power plant efficiency is becoming more and more topical. Transforming combusting fuel thermal energy into electric power more efficiently will allow the reduction of the fuel cost fraction in the cost structure and decrease harmful emissions, especially greenhouse gases, as less fuel will be consumed. There are traditional ways of improving thermal power plant energy efficiency: increasing turbine inlet temperature and utilizing exhaust heat. An alternative way to improve energy efficiency is the use of supercritical CO2 power cycles, which have a number of advantages over traditional ones due to carbon dioxide’s thermophysical properties. In particular, the use of carbon dioxide allows increasing efficiency by reducing compression and friction losses in the wheel spaces of the turbines; in addition, it is known that CO2 turbomachinery has smaller dimensions compared to traditional steam and gas turbines of similar capacity. Furthermore, semi-closed oxy–fuel combustion power cycles can reduce greenhouse gases emissions by many times; at the same time, they have characteristics of efficiency and specific capital costs comparable with traditional cycles. Given the high volatility of fuel prices, as well as the rising prices of carbon dioxide emission allowances, changes in efficiency, capital costs and specific greenhouse gas emissions can lead to a change in the cost of electricity generation. In this paper, key closed and semi-closed supercritical CO2 combustion power cycles and their promising modifications are considered from the point of view of energy, economic and environmental efficiency; the cycles that are optimal in terms of technical and economic characteristics are identified among those considered.

Natural gas-fired combined cycle plants are nowadays one of the most efficient and environmentally friendly energy complexes. High energy efficiency and low specific emissions are achieved primarily due to the high average integral temperature of heat supply in the Brayton–Rankine cycle. In this case, the main sources of energy losses are heat losses in the condenser of the steam turbine plant and heat losses with the exhaust gases of the waste heat boiler. This work is related to the analysis of the thermodynamic and economic effects in the transition from binary to trinary cycles, in which, in addition to the gas and steam–water cycles, there is an additional cycle with a low-boiling coolant. A method for the feasibility study of a waste heat recovery unit for trinary plants is proposed. The schematic and design solutions described will ensure the increased energy and economic performance of combined cycle power plants. Based on the results of the thermodynamic optimization of the structure and parameters of thermal schemes, it was found that the use of the organic Rankine cycle with R236ea freon for the utilization of the low-grade heat of a trinary plant’s exhaust gases operating from a GTE-160 gas turbine makes it possible to achieve a net electrical efficiency of 51.3%, which is a 0.4% higher efficiency for a double-circuit combined cycle gas turbine plant and a 2.1% higher efficiency for a single-circuit cycle with similar initial parameters. On the basis of the conducted feasibility study, the parameters and characteristics of the heat exchangers of the regenerative system of the waste heat recovery unit are substantiated. The use of plain fin-and-tube heat exchangers in the regenerative system of the utilization cycle is the most promising solution. It was found that the level of allowable pressure loss in the regenerator of 10 kPa and the degree of regeneration of 80% allow for maximum economic efficiency of the waste heat recovery unit.

Small nuclear power plants are a promising direction of research for the development of carbon-free energy in isolated power systems and in remote regions with undeveloped infrastructure. Improving the efficiency of power units integrated with small modular reactors will improve the prospects for the commercialization of such projects. Power cycles based on supercritical carbon dioxide are an effective solution for nuclear power plants that use reactor facilities with an initial coolant temperature above 550 °C. However, the presence of low temperature rejected heat sources in closed Bryton cycles indicates a potential for energy saving. This paper presents a comprehensive thermodynamic analysis of the integration of an additional low-temperature organic Rankine cycle for heat recovery to supercritical carbon dioxide cycles. A scheme for sequential heat recovery from several sources in S-CO2 cycles is proposed. It was found that the use of R134a improved the power of the low-temperature circuit. It was revealed that in the S-CO2 Brayton cycle with a recuperator, the ORC add-on increased the net efficiency by an average of 2.98%, and in the recompression cycle by 1.7–2.2%. With sequential heat recovery in the recuperative cycle from the intercooling of the compressor and the main cooler, the increase in efficiency from the ORC superstructure will be 1.8%.