• Energy Research

Cyclists, pedestrians and elderly people’s specific needs in urban road infrastructures are often neglected. They rarely benefit from safety measures or innovations. Inspired by playgrounds and aiming to reduce vulnerable road users (VRUs) injuries, the development of the rubber-based impact-absorbing pavements (IAP) offers a possibility to rethink the design of urban pavements and address safety on roads, which constitutes a major challenge in terms of attaining more sustainable, resilient, and safe cities. Therefore, bituminous mixtures with four different crumb rubber contents, 0%, 14%, 28%, and 33% (in total weight), were produced by partial aggregates substitution using the dry process. After the assessment of the geometrical and volumetric properties, the mechanical performances were evaluated. Finally, the samples were tested to measure the abrasion and impact attenuation with the well-known head injury criterion (HIC), at different temperatures from −10 to 40 °C, to obtain a wide range of values referring to possible weather conditions. A significant effect of the rubber percentage and layer thickness on impact attenuation was observed. All observations and results confirm the feasibility of the IAP concept and its positive effect on future injury-prevention applications.

Many industrial sectors exploit fossil sources to develop useful and necessary materials for our needs, such as bituminous paving materials. Bitumen, a key component of asphalt mixtures, is derived from oil refining and its properties are influenced by the crude oil source and refining process, resulting in a significant carbon footprint. With growing awareness of resource depletion and environmental concerns, pavement researchers are exploring sustainable alternatives to reduce dependence on fossil sources. This includes a rising trend in using renewable materials like biomasses to produce bio-based binders as substitutes for bitumen, aiming for a more sustainable approach. Biomasses, including vegetal and animal wastes, and waste cooking oils, as substitutes for crude oil in the production of bio-binders. Through thermochemical conversion (TCC), such as pyrolysis, biomasses can be converted into bio-char and bio-oils, which can replace fossil-based components in binders. Researchers have utilized these bio-products to reduce the dependency on fossil fuels in binders. However, there are no set minimum requirements for bio-components in bio-based binders. As the percentage of replaced bitumen increases, various types of binders are produced, including modified bitumen, extended bitumen, and alternative binders, where the fossil replacement is gradual. Overall rheological tests on bio-binders, reveal that those containing bio-char exhibit increased viscosity, stiffness, rutting resistance, and sometimes antioxidant properties. Conversely, bio-binders with bio-oils as bitumen substitutes show poorer performance at high temperatures but improved behavior at low temperatures. These results suggest that bio-binders could provide versatile solutions for various climatic and loading conditions in road construction. However, the development of pavement mixtures based on bio-binders has not been studied in depth and requires further attention to unlock its full potential. As sustainability considerations, including life cycle assessments (LCA) and life cycle cost analyses (LCC), are crucial aspects for future studies. It is essential not only to collect data on the performance characteristics of bio-binders but also to understand their environmental impact and recyclability. In-depth evaluations using methods such as LCA and LCC will provide valuable insights into the overall sustainability and long-term viability of these products.

The widespread use of natural aggregates is one of the main causes of the depletion of natural resources, as aggregates are constituents of several construction materials. Alternatively, it is, today, proven to be feasible to use mining tailings, either natural or recycled materials, to produce artificial aggregates through specific processes. A possible way to produce artificial aggregate is through the alkali activation of the powdered material in a process called geopolymerization. This study proposes to use a basalt powder and two different metakaolins as precursors for the production of an alkali-activated artificial aggregate, with a specific shape and size achieved by using 3D-printed molds. The experimental aggregates were evaluated using traditional tests for natural aggregates, such as resistance to compression, specific density and resistance to abrasion and fragmentation. Furthermore, the material was chemically analyzed in order to evaluate the geopolymerization process promoted by the two adopted metakaolins. The physical tests showed that artificial aggregates do not perform well in terms of resistance to wear and fragmentation, which can be improved. However, they revealed promising results in terms of skid, polishing and micro-texture.

Despite the number of environmental advantages that porous concrete (PC) pavements can provide, they are mainly used in light-traffic roads, parking lots and sidewalks due to their low mechanical strength. This research focuses on the common additives employed in PC pavements, according to a literature review, with the aim of increasing their mechanical strength while maintaining an acceptable infiltration capacity. The results demonstrated that the combination of superplasticizers and air-entraining additives can provide indirect tensile strength values over 2.50 MPa, with an infiltration capacity over 0.40 cm/s. In addition, polypropylene fibers were seen to provide very good safety properties, preserving some structural integrity in the case of failure. All mixtures studied obtained outstanding skid resistance results under both dry and wet conditions.

Most of the waste materials recycled for the production of new construction materials are by-products of various manufacturing processes, such as the aggregate washing process. Recycling such materials is of paramount importance since it could reduce the adverse environmental impacts resulting from landfilling. Various studies have attempted to recycle different types of waste materials and by-products into concrete paving blocks. However, the availability of literature on concrete paving blocks containing waste silt is quite scarce. Thus, the current paper focuses on mix design optimization and production of concrete paving blocks containing high amounts of waste silt resulting from the aggregate production process. Using the mixture Design of Experiments (DOE), 12 sets of concrete paving blocks with different aggregate blends were produced to optimize the mix design. Once the final mix design was achieved, the physical and mechanical properties of the concrete paving blocks were investigated following the EN 1338 standard. Shape and dimension measurements and various tests, including water absorption, tensile splitting strength, abrasion resistance, and slip/skid resistance were conducted on the experimental concrete paving samples. Overall, the produced concrete paving blocks showed promising properties for future applications in pedestrian walking paths.

Pavements are an expensive part of transportation infrastructures, as their construction and maintenance require large amounts of resources and materials every year and all over the world. A sustainable solution for considering environmental concerns about roads and pavements, in general, is utilizing recycled materials for their construction. This has been shown to lower the carbon footprint of the construction sector and to result in natural resource conservation, in reduction of harmful emissions and in minimization of overall costs for pavement construction and maintenance. One of the main groups of recycled materials which has attracted much attention since the end of the last century is construction and demolition waste aggregates (CDW). This paper reviews the completed studies referring to the use of the construction and demolition waste aggregates in unbound layers of pavements and compare the in-hand results from various engineering assessments of these aggregates and mixes. A number of tests and evaluations are applied in order to enhance the required quality and durability of the pavements under given traffic volumes traffic loads and climate actions. Today, unbound recycled aggregates (RA) are mainly used in the lower layers, such as subgrade, capping, sub-base and base, but in rural roads they can be adopted also for bound layers, towards the surface of the structure and may be constituents of bound layers and of novel surfacing applications.

This study applies the life cycle assessment methodology to evaluate the environmental impacts of shock-absorbing pavements fabricated with recycled materials (crumb rubber and a colored pigment called ferrotone), employing the “cradle-to-grave” approach, in which the impacts of all life cycle phases (from materials’ acquisition to the end-of-life of the pavement) are included. The analysis compares the impacts of standard and innovative asphalt materials, considering cold and hot production processes. In addition, three different lifespans are simulated for the pavement structures: the reference service life until the first intervention is considered to be 5 years, and the following scenarios consider that the alternative asphalt materials may last 20% less (4 years) or 20% longer (6 years) than the reference service life. The analysis uses non-renewable cumulative energy demand (nr-CED) and global warming potential (GWP) as main indicators to determine the environmental impacts over a 45-year analysis period. The results show that adopting the “dry process” (consisting of adding the rubber as a partial substitution for aggregates) increases the overall impacts due to the need for higher contents of binder. However, if the alternative pavement structures last 20% longer than the reference, they would generate lower impacts in terms of nr-CED and GWP.