• Energy Research

At present, reducing the environmental impact of the construction industry is a major subject of study. In terms of the use of recycled concrete aggregates (RCA), most recently conducted studies have shown that the use of a limited percentage of those aggregates does not significantly affect the properties of concretes. This work analysed the mechanical properties of medium-strength concretes with a high contribution to sustainability, where cement and natural coarse aggregates (NCA) were partially replaced by volcanic powder (VP) and RCA, respectively. Three mixing ratios of VP replacement were tested in concretes without RCA and concretes with 30% RCA replacing NCA. Results show that when VP is used without RCA, up to 10% of the cement can be replaced by VP without a significant loss in the mechanical properties. When a combination of 5% VP and 30% RCA is used, the weakness of the recycled concrete is strengthened, obtaining stronger concretes than a control concrete with no recycled materials. Finally, the greenhouse gas assessment showed that the simultaneous incorporation of VP and RCA reduces CO2 emissions produced in the manufacture of concrete by up to 13.6%.

One of the ways of lessening the CO2 emissions of cement industry consists of replacing clinkers with supplementary cementitious materials. The required service life of real construction elements is long, so it is useful to characterize the performance of these materials in the very long term. Here, the influence of incorporating waste glass powder as a supplementary cementitious material, regarding the microstructure and durability of mortars after 1500 hardening days (approximately 4 years), compared with reference mortars without additions, was studied. The percentages of clinker replacement by glass powder were 10% and 20%. The microstructure was studied using impedance spectroscopy and mercury intrusion porosimetry. Differential thermal and X-ray diffraction analyses were performed for assessing the pozzolanic activity of glass powder at the end of the time period studied. Water absorption after immersion, the steady-state diffusion coefficient, and length change were also determined. In view of the results obtained, the microstructure of mortars that incorporated waste glass powder was more refined compared with the reference specimens. The global solid fraction and pores volume were very similar for all of the studied series. The addition of waste glass powder reduced the chloride diffusion coefficient of the mortars, without worsening their behaviour regarding water absorption after immersion.

Nowadays, cement manufacture is one of the most polluting worldwide industrial sectors. In order to reduce its CO2 emissions, the clinker replacement by ground granulated blast–furnace slag and fly ash is becoming increasingly common. Both additions are well-studied when the hardening conditions of cementitious materials are optimum. Therefore, the main objective of this research was to study the short-term effects of exposure, to both laboratory simulated and real in situ Mediterranean climate environments, on the microstructure and durability-related properties of mortars made using commercial slag and fly ash cements, as well as ordinary Portland cement. The real in situ condition consisted of placing the samples at approximately 100 m away from the Mediterranean Sea. The microstructure was analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient and the non-steady state chloride migration coefficient were also studied. In view of the results obtained, the non-optimum laboratory simulated Mediterranean environment was a good approach to the real in situ one. Finally, mortars prepared using sustainable cements with slag and fly ash exposed to both Mediterranean climate environments, showed adequate service properties in the short-term (90 days), similar to or even better than those in mortars made with ordinary Portland cement.

At present, sustainability is of major importance in the cement industry, and the use of additions such as silica fume as clinker replacement contributes towards that goal. Special foundations, and particularly micropiles, are one of the most suitable areas for the use of sustainable cements. The aim of this research is to analyse the effects in the very long-term (for 600 days) produced by sulphate attack in the microstructure of grouts for micropiles in which OPC (ordinary Portland cement) has been replaced by 5% and 10% silica fume. This line of study is building on a previous work, where these effects were studied in slag and fly ash grouts. Grouts made using a commercial sulphate-resisting Portland cement were also studied. The non-destructive impedance spectroscopy technique, mercury intrusion porosimetry, and Wenner resistivity testing were used. Mass variation and the compressive strength have also been analysed. Apparently, impedance spectroscopy is the most suitable technique for studying sulphate attack development. According to the results obtained, grouts for micropiles with a content of silica fume up to 10% and exposed to an aggressive sulphate medium, have a similar or even better behaviour in the very long-term, compared to grouts prepared using sulphate-resisting Portland cement.

Nowadays, getting a more environmentally sustainable cement production is one of the main goals of the cement industry. In this regard, the use of active additions, like fly ash and ground granulated blast-furnace slag, has become very popular. The behaviour, in the short-term, of cement-based materials with those additions is well-known when their hardening is produced under optimum conditions. However, real structures are exposed to different environments during long periods, which could affect the development of microstructures and the service properties of cementitious materials. The objective of this work is to analyse the effects in the long-term (up to 5 years approximately) produced by the exposure to different non-optimum laboratory conditions in the microstructure, mechanical and durability properties of mortars made with slag and fly ash commercial cements. Their performance was compared to that observed for ordinary Portland cement (OPC) mortars. The microstructure has been analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient, the chloride migration coefficient and mechanical strengths were analysed too. According to the results, mortars prepared using slag and fly ash sustainable commercial cements, exposed to non-optimum conditions, show a good performance after 5-years hardening period, similar or even better than OPC mortars.

The breakwater construction technique using floating concrete caissons is well-known nowadays as a widespread system. Yet do we really know its origin? Since Julius Caesar used this technology in Brindisi (Italy) up to the Normandy landings in June 1944, not only has this technology been developed, but it has been a key item in several moments in history. Its development has almost always been driven by military requirements. The greatest changes have not been conceptual but point occurring, backed by the materials used. Parallelisms can be clearly seen in each new stage: timber, opus caementitium (Roman concrete), iron and concrete… However, nowadays, achieving a more sustainable world constitutes a major challenge, to which the construction of caissons breakwaters must contribute as a field of application of new eco-friendly materials. This research work provides a general overview from the origins of caissons until our time. It will make better known the changes that took place in the system and their adaptation to new materials, and will help in clarifying the future in developing technology towards composite sustainable materials and special concrete. If we understand the past, it will be easier to define the future.