• Energy Research

Various solutions are being proposed and adopted by manufactures and researchers to improve the en- ergetic and environmental performance of internal combustion engines within the transportation sector. For automotive spark ignition engines, gasoline direct injection is one of the presently preferred technolo- gies, in conjunction with turbocharging and downsizing. One of the limiting phenomena of this kind of engines, however, still remains the occurrence of knocking, namely the self-ignition of the so-called end- gas zones of the mixture, not yet reached by the flame front. This phenomenon causes strong in-cylinder pressure oscillations, high stress levels and even damage to engine components. Present work focuses on a numerical and experimental study of a turbocharged GDI engine and is aimed at assessing CFD-O (computational fluid dynamics optimization) procedures to be used in the phase of design as a decision making tool for the development of control strategies for a smooth and efficient operation. A preliminary experimental analysis is performed in order to characterize the con- sidered engine and to investigate the phenomenon of knocking that occurs under some circumstances as the spark advance is increased. The collected data are employed to elaborate a predictive criterion for the appearance of this kind of abnormal combustion, as well as to validate both a 1D and a 3D model for the simulation of the engine working cycle. Various numerical optimization procedures are then realized to increase the engine power output and simultaneously avoid conditions leading to undesired self-ignitions. These are either based on the use of a non-evolutionary algorithm or employ a genetic algorithm in the case multiple contrasting objectives are set. The response surface methodology is also explored as a way to reduce the computational effort.

Gasoline direct injection (GDI) allows flexible operation of spark ignition engines for reduced fuel consumption and low pollutants emissions. The choice of the best combination of the different parameters that affect the energy conversion process and the environmental impact of a given engine may either resort to experimental characterizations or to computational fluid dynamics (CFD). Under this perspective, present work is aimed at discussing the assessment of a CFD-optimization (CFD-O) procedure for the highest performance of a GDI engine operated lean under both single and double injection strategies realized during compression. An experimental characterization of a 4-stroke 4-cylinder optically accessible engine, working stratified lean under single injection, is first carried out to collect a set of data necessary for the validation of a properly developed 3D engine model. Homogeneous lean operation is not considered due to the consequent high instability of the engine under study as injection is too much advanced. The 3D engine model is used to explore the main advantages deriving from modulating injection on the engine power output and the main pollutants formation. The model is then exploited to perform an optimization analysis searching for the injection and spark advance synchronization within the working cycle being optimal for the combustion development. Numerical simulations allow clarifying the effects of multiple injections on the engine power output and the NO and CO emissions, besides offering the way to study the combustion process and the occurrence of the adverse phasing deriving from variations of the spark timing. The obtained results are finally used to drive a further experimental campaign that substantially confirms the main conclusions of the CFD-O, at least qualitatively

The use of oxygenated and renewable fuels is nowadays a widespread means to reduce regulated pollutant emissions produced by internal combustion engines, as well as to reduce the greenhouse impact of transportation. Besides PM, NOx and HC emissions, also the size distribution of particles emitted at the engine exhaust represent a meaningful information, considering its adverse effects on the environment and human health. In this work, the results of a comprehensive investigation on the combustion characteristics and the exhaust emissions of a GDI high performance engine, fuelled with pure Bio-ethanol and European gasoline, are shown. The engine is a 4-cylinder, 4 stroke, 1750 cm3 displacement, and turbocharged. The engine was operated at different speed/load conditions and two fuel injection strategies were investigated: homogeneous charge mode and stratified charge mode. The particle size distribution at the engine exhaust was measured in the range 5-1000 nm using a differential mobility spectrometer. Simultaneously, the air-fuel mixing and the combustion process inside the cylinder were followed by means of high-speed imaging in the UV-visible. To this aim, the last cylinder was optically accessible through a sapphire window (5mm wide) in the engine head. The particles size distributions measured at the engine exhaust for both gasoline and bio-ethanol show similar trends, suggesting a common route for the particles formation. For bio-ethanol the accumulation mode is shifted towards smaller sizes, which could be ascribed to the chemical and physical properties of the fuel, as observed by optical investigation of the fuel injection and combustion process. On the other hand, an increase of particles number concentration for stratified charge operating mode was observed for both fuels, due to the poorer air fuel mixing and the diffusive combustion of the fuel films deposited on the piston and cylinder wall.

In this paper, the modifications realized to make optically accessible a commercial high performance spark ignition and direct injection (DI) 4-cylinder engine are reported. The engine has been designed trying to keep as much as possible its thermo-fluid dynamic configuration in order to maintain its performance and emissions. Two optical accesses have been realized in order to interfere as little as possible with the combustion chamber geometry. A first optical access has been achieved in the piston head and a second by inserting an endoscopic fiber probe in the head. Preliminary results demonstrated that this optical assessment responds to the design targets and allowed a characterization of a commercial GDI engine working with homogeneous and stratified charge mode.

This paper aims to correlate the in-cylinder soot formation and the exhaust particle emissions for different methods of gasoline/ethanol fueling in spark ignition engine. In particular, the engine was fueled with gasoline and ethanol separately and not, in this latter case both blended (E30) and dual fueled (EDF). For E30 the bend was direct injected and for EDF, the ethanol was injected in the combustion chamber and the gasoline into the intake duct. For both the injection configurations, the same percentage of ethanol in gasoline was supplied: 30%v/v. The measurements were carried out at 2000 and 4000 rpm, under full load, and stoichiometric condition, in small single cylinder optical engine. 2D-digital imaging was performed to follow the combustion process with a high spatial and temporal resolution through a full-bore optical piston. The two-color pyrometry was applied for the analysis of the in cylinder soot formation in the combustion chamber. Particle mass concentration was evaluated at the exhaust by means of a smoke meter. The particle size distribution function was measured in the range from 5.6 to 560 nm by an Engine Exhaust Particle Sizer (EEPS). It was observed that the use of ethanol allows the reduction of soot formation and particles emission in DI configuration. However, for E30 the in-cylinder soot formation and emissions are larger than EDF. This result is mainly due to the different contribution of gasoline. Optical analysis shows that in E30 the direct injected gasoline causes wide diffusive flames where soot formation is promoted; whereas for EDF the better evaporation and mixing of gasoline, typical of PFI configuration, results in few, small, and localized diffusive flames producing smaller particle emissions.

The use of methane as supplement to liquid fuel is one of the solution proposed for the reduction of the internal combustion engine pollutant emissions. Its intrinsic properties as the high knocking resistance and the low carbon content makes methane the most promising clean fuel. The dual fuel combustion mode allows improving the methane combustion acting mainly on the methane slow burning velocity and allowing lean burn combustion mode. An experimental investigation was carried out to study the methane-gasoline dual fuel combustion. Methane was injected in combustion chamber (DI fuel) while gasoline was injected in the intake manifold (PFI fuel). The measurements were carried out in an optically accessible small single-cylinder four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycles engine representative of the most popular two-wheel vehicles in Europe. UV-visible spectroscopy measurements were performed to analyze the combustion process with high spatial and temporal resolution. In particular, UV-visible spectroscopy allows detecting the chemical markers of combustion process such as the radicals OH* and CH*. The in-cylinder lambda spatial and temporal evolution was evaluated. The combustion evolution is characterized by means of a high speed cycle resolved camera. The exhaust emissions were characterized by means of gaseous analyzers. The measurements were performed under steady state conditions at different engine operating conditions.

In the last years, even more attention was paid to the alternative fuels that allow both reducing the fossil fuel consumption and the pollutant emissions. Gaseous fuels like methane and hydrogen are the most interesting in terms of engine application. This paper reports a comparison between methane and different methane/hydrogen mixtures in a single-cylinder Port Fuel/Direct Injection spark ignition (PFI/DI SI) engine operating under steady state conditions. It is representative of the gasoline engine for automotive application. Engine performance and exhaust emissions were evaluated. Moreover, 2D-digital cycle resolved imaging was performed with high spatial and temporal resolution in the combustion chamber. In particular, it allows characterizing the combustion by means of the flame propagation in terms of mean radius and velocity. Moreover, the interaction of turbulence with the local flame was evaluated. For both the engine configurations, it was observed that the addition of hydrogen results in a more efficient combustion, even though the engine configuration plays an important role. In PFI mode, the lower density of hydrogen causes a lower energy input. In DI mode, instead, the larger hydrogen diffusivity counteracts the charge stratification especially for larger hydrogen content. © 2016 Elsevier Ltd. All

Great efforts have been paid to improve engine efficiency as well as to reduce the pollutant emissions. The direct injection allows to improve the engine efficiency; on the other hand, the GDI combustion produces larger particle emissions. The properties of fuels play an important role both on engine performance and pollutant emissions. In particular, great attention was paid to the octane number. Oxygenated compounds allow increasing gasoline's octane number and play an important role in PM emission reduction. In this study was analyzed the effect of fuels with different RON and with ethanol and ethers content. The analysis was performed on a small GDI engine. Two operating conditions, representative of the typical EUDC cycle, were investigated. Both the engine performance and the exhaust emissions were evaluated. The gaseous emissions and particle concentration were measured at the exhaust by means of conventional instruments. Particle size distribution function was measured in the range from 5.6 nm to 560 nm by means of an Engine Exhaust Particle Sizer (EEPS). The results point out that the better result in terms of performance and emission reduction was observed for the high RON fuel. The fuels with ethanol as additive show a large fuel consumption and a not valuable effect on exhaust emissions

Growing interest of the European Union to introduce new emission regulations seeking to lower the particle cut-off size down to the current limit set at 23 nm, has made crucial to achieve an extensive comprehension on their nature. In this regard, it is necessary to deepen their knowledge under different engine technologies, operating conditions, fuel properties and after-treatment devices and how their measure is affected by the sampling and dilution procedure. This paper provides a study on the sub-23 nm particles emitted from a small direct/port fuel injection, spark ignition engine fueled with gasoline, ethanol and a 30% v/v ethanol/gasoline blend, at different operating conditions. Particles were measured both upstream and downstream of a three-way catalyst. The conditions of the sampling were changed in order to investigate the volatile organic fraction. For this purpose, the exhaust gas sample was diluted through a Particulate Measurement Programme compliant system. The temperature of the first dilution stage and of evaporation chamber were changed to discriminate the volatile compounds by enhancing the condensation and the nucleation processes. An engine Exhaust Particle Sizer was used for the sizing and the counting of the particles in the range 5.6-560 nm. The results show a strong dependence of the sub-23 nm particle emissions from the engine operating condition and the fuel type. A moderate impact of the three-way catalyst was instead observed. Moreover, a significant effect of the dilution parameters in the sampling system was noted pointing out the importance to define an appropriate protocol for the measurement of the sub-23 nm particles.