• Energy Research

AbstractIn this work, the influence of the c-Si surface finishing (hydrophobic/hydrophilic) prior to the deposition of the Al2O3 passivation layer on the passivation quality is investigated. The samples are characterized by a combination of Quasi-Steady-State-PhotoConductance (QSSPC) Capacity-Conductance (CV), X-ray Photoelectron Spectroscopy (XPS) and Fourier Transformed InfraRed (FTIR) measurements. Furthermore, FTIR measurements are used to determine the thickness of interfacial SiOx layer.

Bulk crystalline Silicon solar cells are covering more than 85% of the world’s roof top module installation in 2010. With a growth rate of over 30% in the last 10 years this technology remains the working horse of solar cell industry. The full Aluminum back-side field (Al BSF) technology has been developed in the 90’s and provides a production learning curve on module price of constant 20% in average. The main reason for the decrease of module prices with increasing production capacity is due to the effect of up scaling industrial production. For further decreasing of the price per wattpeak silicon consumption has to be reduced and efficiency has to be improved. In this paper we describe a successive efficiency improving process development starting from the existing full Al BSF cell concept. We propose an evolutionary development includes all parts of the solar cell process: optical enhancement (texturing, polishing, anti-reflection coating), junction formation and contacting. Novel processes are benchmarked on industrial like baseline flows using high-efficiency cell concepts like i-PERC (Passivated Emitter and Rear Cell). While the full Al BSF crystalline silicon solar cell technology provides efficiencies of up to 18% (on cz-Si) in production, we are achieving up to 19.4% conversion efficiency for industrial fabricated, large area solar cells with copper based front side metallization and local Al BSF applying the semiconductor toolbox.

Ge alloying in kesterite thin films enables to mitigate electronic defect and disorder, enhance morphology as well as realize bandgap grading, all contributing to higher performance of complete solar cells via resolved Voc and fill factor deficits.

Cu(In,Ga)Se2(CIGSe) solar cells are among the most efficient thin‐film solar cells on lab scale. However, this thin‐film technology has relatively large upscaling losses for commercial technology. To tackle this, paradigm shifts are proposed that allow for simpler, cost‐effective, and efficient CIGSe solar cells. Front passivation using dielectric layers is one of the options being investigated as this is widely used in Si technology. Research on front passivation for CIGSe is in an early stage and no improvements are made yet. A close comparison with silicon technology is made to understand why it seems to be more difficult for CIGSe solar cells. In general, chemical passivation is less effective, resulting in higher interface defect densities than seen for Si. Also, field‐effect passivation requires positive charges, which have not been implemented yet on the CIGSe front surface. Finally, for Si passivation, often a high‐temperature annealing step is applied, which is not possible for CIGSe. It is proposed to apply a dielectric tunneling layer with positive fixed charges in combination with an electron transport layer to move forward. A list of potential dielectric layers that could be suitable for CIGSe is provided.

Previously, an innovative way to reduce rear interface recombination of Cu(In,Ga)(S,Se)2 (CIGSSe) solar cells has been successfully developed. In this work, this concept is established in Cu2(Zn,Sn)(S,Se)4 (CZTSSe) cells, to demonstrate its potential for other thin-film technologies. Therefore, ultra-thin CZTS cells with an Al2O3 rear surface passivation layer having nano-sized point openings are fabricated. The results indicate that introducing such a passivation layer can have a positive impact on open circuit voltage (Voc; +49%rel.) or short circuit current (Jsc; +17%rel.), compared to corresponding unpassivated cells. Hence, a promising efficiency improvement of 52%rel. is obtained for the rear passivated cells.

AbstractFor the first time, a novel rear contacting structure for copper indium gallium (di)selenide (CIGS) thin film solar cells is discussed theoretically, developed in an industrially viable way, and demonstrated in tangible devices. The proposed cell design reduces back contacting area by combining a rear surface passivation layer and nano-sized local point contacts. Atomic layer deposition (ALD) of Al2O3 is used to passivate the CIGS surface and the formation of nano-sphere shaped precipitates in chemical bath deposition (CBD) of CdS to generate point contact openings. The Al2O3 rear surface passivated CIGS solar cells with nano-sized local rear point contacts show a significant improvement in open circuit voltage (VOC) compared to unpassivated reference cells. Comparing the passivated devices to solar cell capacitance simulator (SCAPS) modeling indicates that this increase is attributed to a decrease in rear surface recombination of a few orders.