• Energy Research

This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation.

This work presents the results of a study on accelerated carbonation of incinerator air pollution control residues, with a particular focus on the modifications in the leaching behaviour of the ash. Aqueous carbonation experiments were carried out using 100% CO(2) at different temperatures, pressures and liquid-to-solid ratios, in order to assess their influence on process kinetics, CO(2) uptake and the leaching behaviour of major and trace elements. The ash showed a particularly high reactivity towards CO(2), owing to the abundance of calcium hydroxides phases, with a maximum CO(2) uptake of approximately 250g/kg. The main effects of carbonation on trace metal leaching involved a significant decrease in mobility for Pb, Zn and Cu at high pH values, a slight change or mobilization for Cr and Sb, and no major effects on the release of As and soluble salts. Geochemical modelling of leachates indicated solubility control by different minerals after carbonation. In particular, in the stability pH range of carbonates, solubility control by a number of metal carbonates was clearly suggested by modelling results. These findings indicate that accelerated carbonation of incinerator ashes has the potential to convert trace contaminants into sparingly soluble carbonate forms, with an overall positive effect on their leaching behaviour.

AbstractThis paper analyses and compares the results of accelerated carbonation experiments for CO2 storage carried out on the air pollution control (APC) residues of a waste incineration plant, via both the dry and the wet route. The two routes achieved a similar maximum calcium conversion to carbonates (around 65%) corresponding to a potential CO2 storage capacity of 250 g/kg residues. For the dry route, maximum conversion was achieved in a few minutes at 400 ∘C under a 10% CO2 atmosphere, whereas for the wet route it was obtained in about 10 minutes under a 100% CO2 atmosphere, with a liquid to solid ratio of 0.2, at 30 ∘C and 3 bar, or without water addition at 50 ∘C. These results suggest that carbonation of APC residues, and possibly of other combustion residues, through either the dry or wet route, may be effectively applied for CO2 storage, at least in the niche market of waste incineration.

AbstractThe main aims of this work were to assess the CO2 storage capacity of different particle size fractions of stainless steel slag subjected to accelerated carbonation under mild operating conditions, to study the influence on reaction kinetics of some of the main operating parameters (temperature, pressure and liquid to solid ratio) and to determine the effects of the process on slag mineralogy and leaching behavior. Maximum CO2 uptakes of 130 g CO2/kg residues were measured for the finest grain size and decreased with particle size owing to differences in reacting species availability and specific surface. Process kinetics proved relatively fast, achieving completion in around 2 hours with a CO2 pressure of 3 bar and an optimal liquid to solid ratio of 0.4; temperature was the parameter that most influenced CO2 uptake, due to its enhancement effect on silicates dissolution.

Dark fermentation of cheese whey (CW) for the production of biohydrogen generates an acidic effluent, containing high concentrations of volatile fatty acids, which needs to be further treated before disposal and possibly further valorised. This study develops a dual-chamber Microbial Electrolysis Cell (MEC) that achieves simultaneously the reduction of the organic content of this effluent to environmentally acceptable levels, along with bio-electrochemical reduction of CO2 to CH4. The MEC was operated for 140 days and the effect of the following conditions on the MEC performance was examined: (a) the feed concentration of the acidic fermentate (in the range 6–81 gCOD/L), (b) the conductivity of the feed modified via KCl addition (range 2–22 mS/cm), (c) the MEC operation mode (with or without catholyte renewal) and (d) the solids content (modified via CW filtration prior to its use). The results showed that high COD removal (>95 %) was achieved in all cases, along with a CH4 production of up to 1.1 mmol/gCODconsumed. The best performance of the cell was obtained for a feed COD concentration of ∼30 gCOD/L and a feed conductivity of ∼15 mS/cm; these conditions resulted in a COD removal exceeding 99 %, a CH4 production of 1.1 mmolCH4/gCODconsumed and a net energy production of 15.8 % compared to the energy demand of the system. The electrochemical study of the system revealed that higher and lower feed COD concentrations were characterized by higher internal resistances. The results indicate that the MEC can be exploited for further treatment and valorization of a high-strength effluent along with the production of CH4 with an energy surplus, as an efficient waste-to-energy technology.

Abstract This work reports the results of a combined accelerated carbonation and wet granulation treatment applied to Basic Oxygen Furnace (BOF) steel slag with the aim of producing secondary aggregates for civil engineering applications and of storing CO2 in a solid and thermodynamically stable form. The tests were carried out in a laboratory scale granulation device equipped with a lid and CO2 feeding system. In each test, humidified slag (liquid/solid ratio of 0.12 l/kg) was treated for reaction times varying between 30 and 120 min under either atmospheric air or 100% CO2. Under both conditions, the particle size of the treatment product was observed to increase progressively with reaction time; specifically, the d50 values obtained for the products of the combined granulation and carbonation treatment increased from 0.4 mm to 4 mm after 30 min and to 10 mm after 120 min. Significant CO2 uptake values (between 120 and 144 g CO2/kg) were measured even after short reaction times for granules with diameters below 10 mm and for the coarser particle size fractions after reaction times of 90 min. The density, mineralogical composition and leaching behavior of the obtained granules were also investigated, showing that the combined granulation–carbonation process may be a promising option for BOF slag valorization, particularly in terms of decreasing the Ca hydroxide content of the slag. Another interesting finding was that the leaching behavior of the product of the combined treatment appeared to be significantly modified with respect to that of the untreated slag only for coarse uncrushed granules, an indication that the carbonation reaction occurs mainly on the outer layer of the formed granules.

Hydrogen is believed to play a potentially key role in the implementation of sustainable energy production, particularly when it is produced from renewable sources and low energy-demanding processes. In the present paper an attempt was made at critically reviewing more than 80 recent publications, in order to harmonize and compare the available results from different studies on hydrogen production from FW and OFMSW through dark fermentation, and derive reliable information about process yield and stability in view of building related predictive models. The review was focused on the effect of factors, recognized as potentially affecting process evolution (including type of substrate and co-substrate and relative ratio, type of inoculum, food/microorganisms [F/M] ratio, applied pre-treatment, reactor configuration, temperature and pH), on the fermentation yield and kinetics. Statistical analysis of literature data from batch experiments was also conducted, showing that the variables affecting the H2 production yield were ranked in the order: type of co-substrate, type of pre-treatment, operating pH, control of initial pH and fermentation temperature. However, due to the dispersion of data observed in some instances, the ambiguity about the presence of additional hidden variables cannot be resolved. The results from the analysis thus suggest that, for reliable predictive models of fermentative hydrogen production to be derived, a high level of consistency between data is strictly required, claiming for more systematic and comprehensive studies on the subject.