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    Authors: Witholder, R.E.;

    The Solar Energy Research Institute has conducted a limited sensitivity analysis on a System for Projecting the Utilization of Renewable Resources (SPURR). The study utilized the Domestic Policy Review scenario for SPURR agricultural and industrial process heat and utility market sectors. This sensitivity analysis determines whether variations in solar system capital cost, operation and maintenance cost, and fuel cost (biomass only) correlate with intuitive expectations. The results of this effort contribute to a much larger issue: validation of SPURR. Such a study has practical applications for engineering improvements in solar technologies and is useful as a planning tool in the R and D allocation process.

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    Authors: Holley, W.; Agro, S.; Galica, J.; Thoma, L.; +2 Authors

    This report describes work under Phase II of a Photovoltaic Manufacturing Technology project to conduct laboratory problem definition with an emphasis on controlled aging studies to evaluate the influence of various compositional, processing, and operating parameters on ethylene vinyl acetate (EVA) discoloration. In support of future accelerated UV aging studies (AAS) of coupon-sized EVA laminates, an Atlas xenon arc Ci35A Weather-Ometer was procured, installed, and calibrated for temperature and irradiance. In preparing for the AAS studies, UV-visible spectroscopy measurements were performed on various types of low-iron glass, representive of materials used for module superstrates. It was discovered that the transmission spectra of some of the grades in the UV region from 250 to 400 nm was significantly different. Older grades of Solatex and solite, and StarPhire 'cut off' well below 290 nm, while newer grades of Solatex and Solite, and StarPhire and Airphire greatly reduce the UV transmittance between 280 and 330 nm. Controlled aging studies are presently underway at 0.55 W/m2, 340 nm, and 100 degrees C, and we expect comparative data on yellowing to be available soon.

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    Authors: Mitchell, R.E.;

    This document is the final report of work on a project concerned with the fragmentation of char particles during pulverized coal combustion that was conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California. The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The overall objectives of the project were: (1) to characterize the fragmentation events as a function of combustion environment, (2) to characterize fragmentation with respect to particle porosity and mineral loadings, (3) to assess overall mass loss rates with respect to particle fragmentation, and (4) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project can be used to predict accurately the overall mass loss rates of coals based on both the physical and chemical characteristics of their chars. The work provides a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

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    Authors: Olsen, T. L.; McKenna, E.;

    This report analyzes the local wind resource and evaluates the costs and benefits of supplementing the current diesel-powered energy system on San Nicolas Island, California (SNI), with wind turbines. In Section 2.0 the SNI site, naval operations, and current energy system are described, as are the data collection and analysis procedures. Section 3.0 summarizes the wind resource data and analyses that were presented in NREL/TP 442-20231. Sections 4.0 and 5.0 present the conceptual design and cost analysis of a hybrid wind and diesel energy system on SNI, with conclusions following in Section 6. Appendix A presents summary pages of the hybrid system spreadsheet model, and Appendix B contains input and output files for the HYBRID2 program.

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    Authors: Spencer, Glenn J.; Cohen, M. Jane;

    This engineering and economic study is concerned with the question of using the natural heat of the earth, or geothermal energy, as an alternative to other energy sources such as oil and natural gas which are increasing in cost. This document represents a quarterly progress report on the effort directed to determine the availability of geothermal energy within the Fort Peck Indian Reservation, Montana (Figure 1), and the feasibility of beneficial use of this resource including engineering, economic and environmental considerations. The project is being carried out by the Tribal Research office, Assinboine and Sioux Tribes, Fort Peck Indian Reservation, Poplar, Montana under a contract to the United States Department of Energy. PRC TOUPS, the major subcontractor, is responsible for engineering and economic studies and the Council of Energy Resource Tribes (CERT) is providing support in the areas of environment and finance, the results of which will appear in the Final Report. The existence of potentially valuable geothermal resource within the Fort Peck Indian Reservation was first detected from an analysis of temperatures encountered in oil wells drilled in the area. This data, produced by the Montana Bureau of Mines and Geology, pointed to a possible moderate to high temperaturemore » source near the town of Poplar, Montana, which is the location of the Tribal Headquarters for the Fort Peck Reservation. During the first phase of this project, additional data was collected to better characterize the nature of this geothermal resource and to analyze means of gaining access to it. As a result of this investigation, it has been learned that not only is there a potential geothermal resource in the region but that the producing oil wells north of the town of Poplar bring to the surface nearly 20,000 barrels a day (589 gal/min) of geothermal fluid in a temperature range of 185-200 F. Following oil separation, these fluids are disposed of by pumping into a deep groundwater aquifer. While beneficial uses may be found for these geothermal fluids, even higher temperatures (in excess of 260 F) may be found directly beneath the town of Poplar and the new residential development which is being planned in the area. This project is primarily concerned with the use of geothermal energy for space heating and domestic hot water for the town of Poplar (Figure 2 and Photograph 1) and a new residential development of 250 homes which is planned for an area approximately 4 miles east of Poplar along U.S. Route 2 (Figure 2 and Photograph 2). A number of alternative engineering design approaches have been evaluated, and the cost of these systems has been compared to existing and expected heating costs.« less

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    Authors: Williams Energy; Enron;

    The report of a policy forum on Weather, Climate, and Energy presents findings and recommendations that, if implemented, could position the energy sector, the providers of weather and climate science and services, and energy consumers to mange more cooperatively and effectively the production, distribution, and consumption of electrical power and fossil fuels. Recent U.S. experience with a series of energy shortages encouraged the AMS Atmospheric Policy Program to join with the University of Oklahoma in the development of a forum to address the issues connected with responding to those shortages. Nearly 100 representatives from the public, private, and academic portions of the energy production sector, the meteorological community, political and corporate leaders, weather risk management analysts, and policy makers met on October 16-17, 2001 to discuss these policy issues.

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    Authors: Ballou, S W; Dale, L; Johnson, R; Chambers, W; +1 Authors

    This report analyzes the capital and environmental cost of energy recovery from municipal sludge and feedlot manure. Literature on waste processing and energy conversion and interviews with manufacturers were used for baseline data for construction of theoretical models using three energy conversion processes: anaerobic digestion, incineration, and pyrolysis. Process characteristics, environmental impact data, and capital costs are presented in detail for each conversion system. The energy recovery systems described would probably be sited near large sources of sludge and manure, i.e., metropolitan sewage treatment plants and large feedlots in cattle-raising states. Although the systems would provide benefits in terms of waste disposal as well as energy production, they would also involve additional pollution of air and water. Analysis of potential siting patterns and pollution conflicts is needed before energy recovery systems using municipal sludge can be considered as feasible energy sources.

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    Authors: Robb Aldrich; Steven Winter Associates;

    In 2010, Rural Development, Inc. (RDI) completed construction of Wisdom Way Solar Village (WWSV), a community of ten duplexes (20 homes) in Greenfield, MA. RDI was committed to very low energy use from the beginning of the design process throughout construction. Key features include: 1. Careful site plan so that all homes have solar access (for active and passive); 2. Cellulose insulation providing R-40 walls, R-50 ceiling, and R-40 floors; 3. Triple-pane windows; 4. Airtight construction (~0.1 CFM50/ft2 enclosure area); 5. Solar water heating systems with tankless, gas, auxiliary heaters; 6. PV systems (2.8 or 3.4kWSTC); 7. 2-4 bedrooms, 1,100-1,700 ft2. The design heating loads in the homes were so small that each home is heated with a single, sealed-combustion, natural gas room heater. The cost savings from the simple HVAC systems made possible the tremendous investments in the homes' envelopes. The Consortium for Advanced Residential Buildings (CARB) monitored temperatures and comfort in several homes during the winter of 2009-2010. In the Spring of 2011, CARB obtained utility bill information from 13 occupied homes. Because of efficient lights, appliances, and conscientious home occupants, the energy generated by the solar electric systems exceeded the electric energy used in most homes. Most homes, in fact, had a net credit from more » the electric utility over the course of a year. On the natural gas side, total gas costs averaged $377 per year (for heating, water heating, cooking, and clothes drying). Total energy costs were even less - $337 per year, including all utility fees. The highest annual energy bill for any home evaluated was $458; the lowest was $171. « less

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    Authors: Piper, L. G.; Fraser, M. E.; Davis, S. J.;

    Objective was to develop a field-portable monitor for sensitive hazardous waste detection using active nitrogen energy transfer (ANET) excitation of atomic and molecular fluorescence (active nitrogen is made in a dielectric-barrier discharge in nitrogen). It should provide rapid field screening of hazardous waste sites to map areas of greatest contamination. Results indicate that ANET is very sensitive for monitoring heavy metals (Hg, Se) and hydrocarbons; furthermore, chlorinated hydrocarbons can be distinguished from nonchlorinated ones. Sensitivity is at ppB levels for sampling in air. ANET appears ideal for on-line monitoring of toxic heavy metal levels at building sites, hazardous waste land fills, in combustor flues, and of chlorinated hydrocarbon levels at building sites and hazardous waste dumps.

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    Authors: Fosnacht, Donald R.; Kiesel, Richard F.; Hendrickson, David W.; Englund, David J.; +3 Authors

    The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting iron ore to metallic iron nodules. Various types of coals including a bio-coal produced though torrefaction can result in production of NRI at reduced GHG levels. The process results coupled with earlier already reported developments indicate that this process technique should be evaluated at the next level in order to develop parameter information for full scale process design. Implementation of the process to full commercialization will require a full cost production analysis and comparison to other reduction technologies and iron production alternatives. The technical results verify that high quality NRI can be produced under various operating conditions at the pilot level.

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    Authors: Witholder, R.E.;

    The Solar Energy Research Institute has conducted a limited sensitivity analysis on a System for Projecting the Utilization of Renewable Resources (SPURR). The study utilized the Domestic Policy Review scenario for SPURR agricultural and industrial process heat and utility market sectors. This sensitivity analysis determines whether variations in solar system capital cost, operation and maintenance cost, and fuel cost (biomass only) correlate with intuitive expectations. The results of this effort contribute to a much larger issue: validation of SPURR. Such a study has practical applications for engineering improvements in solar technologies and is useful as a planning tool in the R and D allocation process.

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    Authors: Holley, W.; Agro, S.; Galica, J.; Thoma, L.; +2 Authors

    This report describes work under Phase II of a Photovoltaic Manufacturing Technology project to conduct laboratory problem definition with an emphasis on controlled aging studies to evaluate the influence of various compositional, processing, and operating parameters on ethylene vinyl acetate (EVA) discoloration. In support of future accelerated UV aging studies (AAS) of coupon-sized EVA laminates, an Atlas xenon arc Ci35A Weather-Ometer was procured, installed, and calibrated for temperature and irradiance. In preparing for the AAS studies, UV-visible spectroscopy measurements were performed on various types of low-iron glass, representive of materials used for module superstrates. It was discovered that the transmission spectra of some of the grades in the UV region from 250 to 400 nm was significantly different. Older grades of Solatex and solite, and StarPhire 'cut off' well below 290 nm, while newer grades of Solatex and Solite, and StarPhire and Airphire greatly reduce the UV transmittance between 280 and 330 nm. Controlled aging studies are presently underway at 0.55 W/m2, 340 nm, and 100 degrees C, and we expect comparative data on yellowing to be available soon.

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    Authors: Mitchell, R.E.;

    This document is the final report of work on a project concerned with the fragmentation of char particles during pulverized coal combustion that was conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California. The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The overall objectives of the project were: (1) to characterize the fragmentation events as a function of combustion environment, (2) to characterize fragmentation with respect to particle porosity and mineral loadings, (3) to assess overall mass loss rates with respect to particle fragmentation, and (4) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project can be used to predict accurately the overall mass loss rates of coals based on both the physical and chemical characteristics of their chars. The work provides a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

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    Authors: Olsen, T. L.; McKenna, E.;

    This report analyzes the local wind resource and evaluates the costs and benefits of supplementing the current diesel-powered energy system on San Nicolas Island, California (SNI), with wind turbines. In Section 2.0 the SNI site, naval operations, and current energy system are described, as are the data collection and analysis procedures. Section 3.0 summarizes the wind resource data and analyses that were presented in NREL/TP 442-20231. Sections 4.0 and 5.0 present the conceptual design and cost analysis of a hybrid wind and diesel energy system on SNI, with conclusions following in Section 6. Appendix A presents summary pages of the hybrid system spreadsheet model, and Appendix B contains input and output files for the HYBRID2 program.

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    Authors: Spencer, Glenn J.; Cohen, M. Jane;

    This engineering and economic study is concerned with the question of using the natural heat of the earth, or geothermal energy, as an alternative to other energy sources such as oil and natural gas which are increasing in cost. This document represents a quarterly progress report on the effort directed to determine the availability of geothermal energy within the Fort Peck Indian Reservation, Montana (Figure 1), and the feasibility of beneficial use of this resource including engineering, economic and environmental considerations. The project is being carried out by the Tribal Research office, Assinboine and Sioux Tribes, Fort Peck Indian Reservation, Poplar, Montana under a contract to the United States Department of Energy. PRC TOUPS, the major subcontractor, is responsible for engineering and economic studies and the Council of Energy Resource Tribes (CERT) is providing support in the areas of environment and finance, the results of which will appear in the Final Report. The existence of potentially valuable geothermal resource within the Fort Peck Indian Reservation was first detected from an analysis of temperatures encountered in oil wells drilled in the area. This data, produced by the Montana Bureau of Mines and Geology, pointed to a possible moderate to high temperaturemore » source near the town of Poplar, Montana, which is the location of the Tribal Headquarters for the Fort Peck Reservation. During the first phase of this project, additional data was collected to better characterize the nature of this geothermal resource and to analyze means of gaining access to it. As a result of this investigation, it has been learned that not only is there a potential geothermal resource in the region but that the producing oil wells north of the town of Poplar bring to the surface nearly 20,000 barrels a day (589 gal/min) of geothermal fluid in a temperature range of 185-200 F. Following oil separation, these fluids are disposed of by pumping into a deep groundwater aquifer. While beneficial uses may be found for these geothermal fluids, even higher temperatures (in excess of 260 F) may be found directly beneath the town of Poplar and the new residential development which is being planned in the area. This project is primarily concerned with the use of geothermal energy for space heating and domestic hot water for the town of Poplar (Figure 2 and Photograph 1) and a new residential development of 250 homes which is planned for an area approximately 4 miles east of Poplar along U.S. Route 2 (Figure 2 and Photograph 2). A number of alternative engineering design approaches have been evaluated, and the cost of these systems has been compared to existing and expected heating costs.« less

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    Authors: Williams Energy; Enron;

    The report of a policy forum on Weather, Climate, and Energy presents findings and recommendations that, if implemented, could position the energy sector, the providers of weather and climate science and services, and energy consumers to mange more cooperatively and effectively the production, distribution, and consumption of electrical power and fossil fuels. Recent U.S. experience with a series of energy shortages encouraged the AMS Atmospheric Policy Program to join with the University of Oklahoma in the development of a forum to address the issues connected with responding to those shortages. Nearly 100 representatives from the public, private, and academic portions of the energy production sector, the meteorological community, political and corporate leaders, weather risk management analysts, and policy makers met on October 16-17, 2001 to discuss these policy issues.

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    Authors: Ballou, S W; Dale, L; Johnson, R; Chambers, W; +1 Authors

    This report analyzes the capital and environmental cost of energy recovery from municipal sludge and feedlot manure. Literature on waste processing and energy conversion and interviews with manufacturers were used for baseline data for construction of theoretical models using three energy conversion processes: anaerobic digestion, incineration, and pyrolysis. Process characteristics, environmental impact data, and capital costs are presented in detail for each conversion system. The energy recovery systems described would probably be sited near large sources of sludge and manure, i.e., metropolitan sewage treatment plants and large feedlots in cattle-raising states. Although the systems would provide benefits in terms of waste disposal as well as energy production, they would also involve additional pollution of air and water. Analysis of potential siting patterns and pollution conflicts is needed before energy recovery systems using municipal sludge can be considered as feasible energy sources.

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    Authors: Robb Aldrich; Steven Winter Associates;

    In 2010, Rural Development, Inc. (RDI) completed construction of Wisdom Way Solar Village (WWSV), a community of ten duplexes (20 homes) in Greenfield, MA. RDI was committed to very low energy use from the beginning of the design process throughout construction. Key features include: 1. Careful site plan so that all homes have solar access (for active and passive); 2. Cellulose insulation providing R-40 walls, R-50 ceiling, and R-40 floors; 3. Triple-pane windows; 4. Airtight construction (~0.1 CFM50/ft2 enclosure area); 5. Solar water heating systems with tankless, gas, auxiliary heaters; 6. PV systems (2.8 or 3.4kWSTC); 7. 2-4 bedrooms, 1,100-1,700 ft2. The design heating loads in the homes were so small that each home is heated with a single, sealed-combustion, natural gas room heater. The cost savings from the simple HVAC systems made possible the tremendous investments in the homes' envelopes. The Consortium for Advanced Residential Buildings (CARB) monitored temperatures and comfort in several homes during the winter of 2009-2010. In the Spring of 2011, CARB obtained utility bill information from 13 occupied homes. Because of efficient lights, appliances, and conscientious home occupants, the energy generated by the solar electric systems exceeded the electric energy used in most homes. Most homes, in fact, had a net credit from more » the electric utility over the course of a year. On the natural gas side, total gas costs averaged $377 per year (for heating, water heating, cooking, and clothes drying). Total energy costs were even less - $337 per year, including all utility fees. The highest annual energy bill for any home evaluated was $458; the lowest was $171. « less

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    Authors: Piper, L. G.; Fraser, M. E.; Davis, S. J.;

    Objective was to develop a field-portable monitor for sensitive hazardous waste detection using active nitrogen energy transfer (ANET) excitation of atomic and molecular fluorescence (active nitrogen is made in a dielectric-barrier discharge in nitrogen). It should provide rapid field screening of hazardous waste sites to map areas of greatest contamination. Results indicate that ANET is very sensitive for monitoring heavy metals (Hg, Se) and hydrocarbons; furthermore, chlorinated hydrocarbons can be distinguished from nonchlorinated ones. Sensitivity is at ppB levels for sampling in air. ANET appears ideal for on-line monitoring of toxic heavy metal levels at building sites, hazardous waste land fills, in combustor flues, and of chlorinated hydrocarbon levels at building sites and hazardous waste dumps.

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    Authors: Fosnacht, Donald R.; Kiesel, Richard F.; Hendrickson, David W.; Englund, David J.; +3 Authors

    The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting iron ore to metallic iron nodules. Various types of coals including a bio-coal produced though torrefaction can result in production of NRI at reduced GHG levels. The process results coupled with earlier already reported developments indicate that this process technique should be evaluated at the next level in order to develop parameter information for full scale process design. Implementation of the process to full commercialization will require a full cost production analysis and comparison to other reduction technologies and iron production alternatives. The technical results verify that high quality NRI can be produced under various operating conditions at the pilot level.

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