PASSENGER addresses to the topic CE-SC5-10-2020 on raw materials innovation under subtopic d) Pilots on substitution of critical and scarce raw materials (2020). PASSENGER aims to develop innovative pilots to address an aspect of high economical, technological, social and environmental relevance: a solution for the EU dependency on rare-earths (REs) for permanent magnets (PMs), avoiding bottlenecks in the material supply-chain and diminishing the environmental impact. Considering the importance of PMs in present and emerging technologies, PASSENGER will develop up scaled alternatives based on widely available resources and innovative technologies. PASSENGER has a clear industrial orientation involving key end users and SMEs/LEs (13 industrial partners) from 8 EU countries. PASSENGER will develop a sustainable substitution pilot in PMs subdivided in 8 innovative pilot activities covering the complete value chain to finish at TRL7 and to guarantee implementation across the EU after the project is finished. The choice of PMs is based on realistic (envisioned up-scaling, low cost and environmental impact) projects results and patents (proven at TRL 4-5) achieved by the partners in successful EU projects: Improved Strontium ferrite (Sr-ferrite), Manganese-Aluminum-Carbon (MnAlC) and related technologies. These RE-free PM alternatives will substitute bonded NdDyFeB-magnets, which are constituted by diverse critical raw materials: REs (Nd and Dy, and Pr in some compositions); Metal (Cobalt). Electromobility has been chosen as a main key-driving sector with three application areas: Class 1: e-scooter; Class 2: e-bikes and e-motorbikes; Class 3: e-cars. The project will be done under premises of sustainability and reduced environmental impact, including Standardisation activities, Life Cycle Assessment (LCA) and Life Cycle Cost (LCC) analysis, recyclability and social-life cycle assessment of PASSENGER’s products and technologies.

This multidisciplinary network entitled: “Magnetics and Microhydrodynamics - from guided transport to delivery” (MaMi) bridges the research fields of fluidics and magnetism, by taking advantage of magnetic forces to control local flows and cargo transport inspired by biomimetic systems. Using magnetic sources, as well as high magnetic susceptibility liquids or nanostructures, devices with unique anti-fouling properties and non-slip boundary conditions can be realized. Our scientific aim is to take advantage of such unique wall-less properties to create new applications of microfluidic technology for life sciences. The network assembles and interdisciplinary team of seven academic and five non-academic partners, exposes all students to industrial environments, and ensures training at the frontiers of two well-established research fields, which are not commonly associated. Over the course of their projects, early stage researchers based in academic institutions will experience working environments in at least 3 different countries. Training a new generation of researchers will bring new cutting-edge knowledge, and will ensure a high potential for industrial applications to promote EU leadership.

HARMONY project aims at strengthening the independency and the competitiveness of European industry, enabling a resilience value chain of raw materials by developing and validating at pilot scale an innovative, green and safe closed-loop recycling process of Rare Earth Elements (REEs) from End-of-Life (EoL) NdFeB permanent magnets. The recycling loop encompasses the collection and dismantling of EoL NdFeB magnets and WEEE scrap, the recovery of REE metals through an indirect recycling process, the production of recycled NdFeB powder via three direct recycling methods, the manufacturing of magnets from the recycled powder, and the validation of the recycled magnets in end-user applications. Collection and recycling steps will be implemented in 8 pilot plans reaching a final TRL of 6-7. The combination of direct and indirect recycling technologies will allow dealing with any scrap containing NdFeB in any form (sintered or bonded magnets). The recycled NdFeB magnets will be used in the same applications as the magnets made from primary powder, since they will exhibit comparable properties. Additionally, they will be recyclable via the same routes. A Dissemination, Exploitation, and communication Master Plan (DECMP) will be developed to maximize the impact beyond the lifetime of HARMONY project. HARMONY will build upon existing standards during the development of the novel products, ensuring compatibility with market conditions and increasing transparency for prospective customers. The economic, environmental and social viability of these processes will be demonstrated via Life Cycle Assessment (LCA), Social Life Cycle Assessment (S-LCA) and Life-Cycle Cost Analysis (LCCA). Furthermore, social innovation including citizen dialogue, policy issues, standardization and ethics will be considered to overcome the non-technological barriers that make difficult to introduce these novel technologies at the short term in the market.

QU4LITY will demonstrate, in a realistic, measurable, and replicable way an open, certifiable and highly standardised, SME-friendly and transformative shared data-driven ZDM product and service model for Factory 4.0 through 5 strategic ZDM plug & control lighthouse equipment pilots and 9 production lighthouse facility pilots. QU4LITY will also demonstrate how European industry can build unique and highly tailored ZDM strategies and competitive advantages (significantly increase operational efficiency, scrap reduction, prescriptive quality management, energy efficiency, defect propagation avoidance and improved smart product customer experience, and foster new digital business models; e.g. outcome-based and product servitisation) through an orchestrated open platforms ecosystem, ZDM atomized components and digital enablers (Industry 4.0 digital connectivity & edge computing package, plug & control autonomous manufacturing equipment, real-time data spaces for process monitoring & adaptation, simulation data spaces for digital process twin continuity, AI-powered analytic data spaces for cognitive digital control twin composable services, augmented worker interventions, European quality data marketplace) across all phases of product and process lifecycle (engineering, planning, operation and production) building upon the QU4LITY autonomous quality model to meet the Industry 4.0 ZDM challenges (cost and time effective brownfield ZDM deployment, flexible ZDM strategy design & adaptation, agile operation of zero defect processes & products, zero break down sustainable manufacturing process operation and human centred manufacturing).