The general objective of the RECREATE project is to develop a set of innovative technologies aimed at exploiting the potential of End-of-Life (EoL) complex composite waste as feedstock for profitable reuse of parts and materials in the manufacturing industry. In the light of this, more specific objectives are: - to develop and validate in relevant environment (TRL6) novel reuse strategies for large EoL composite parts based on smart recognition and inspection for sorting (Laser Induced Breakdown Spectroscopy), high precision dismantling (laser-shock) and repair, temperature-assisted reshaping, design for disassembly based on reversible joints, AI-assisted decision support systems; - to develop and validate in relevant environment (TRL6) innovative recycling technologies (catalyst-assisted green solvolysis and electrofragmentation) allowing simultaneous recovery of high quality, integer, clean fibers and of an organic resin fraction reusable as coating material, at the very end of the multiple reuse processes of parts; - to demonstrate at TRL6 the use of smart and green reversible thermoset resins as enabling materials for the realization of the next generation of fiber-reinforced composites with easier repairability and enhanced reusability, facilitating the transition towards recyclable-by-design composites; - to develop digital tools for the quantitative evaluation of the environmental and economic performance of the proposed technologies (LCA/LCC), as well as their circularity assessment and acceleration; - to co-design innovative digital learning resources, based on MOOCs, gamification and digital twins of some specialty technologies developed in the project, with easy adoption and high replicability. The objectives and ambition of RECREATE are fully compliant with the general requirements of the Horizon Europe - Digital, Industry and Space 2021 Work Programme, and with the specific requirements of the call Horizon-CL4-2021-Resilience-01-01.

Lightweight fibre-reinforced composites are a key technology for a sustainable society and have been largely employed in several industrial sectors: sport equipment, wind energy, automotive, aerospace and more. Their recent widespread adoption, however, was not matched by a similar advancement of technologies for their recycling and disposal. In the next three decades, between two and three million tons of composites waste are estimated to be produced globally. Landfilling or incinerating such an amount of material, as it is done today, would significantly compromise the fight against climate change. Future scientists and engineers will thus need to efficiently dispose of such waste in a sustainable way. FibReLoop thus aims to train 14 innovative researchers that: 1) have a multi-disciplinary background expertise on all circular economic aspects of fibre-reinforced composites; 2) are able to identify, develop and commercialise key technologies and research opportunities for the sustainable development of composite materials; 3) can communicate efficiently with industrial partners, academics, media, policy makers and the general audience. FibReLoop researchers will be supported by a holistic training programme, provided by the 6 academic and 8 industrial partners of the project. The researchers will be involved in all the phases of the recycling process of composite parts: i) the analysis and development of recycling techniques, ii) the material characterisation and modelling of the recycled composites and the reclaimed constituents, iii) the design of components made of recycled composites, iv) their industrial adoption and finally v) the life cycle assessment of recycling processes and recycled materials. Overall, FibReLoop scientific advancement will allow to fully contextualise fibre-reinforced composites in a circular economic framework, boosting EU’s innovation capabilities while also allowing it to achieve the ambitious goals of the European Green Deal.

The Innovative Manufacturing and Construction Research Centre (IMCRC) will undertake a wide variety of work in the Manufacturing, Construction and product design areas. The work will be contained within 5 programmes:1. Transforming Organisations / Providing individuals, organisations, sectors and regions with the dynamic and innovative capability to thrive in a complex and uncertain future2. High Value Assets / Delivering tools, techniques and designs to maximise the through-life value of high capital cost, long life physical assets3. Healthy & Secure Future / Meeting the growing need for products & environments that promote health, safety and security4. Next Generation Technologies / The future materials, processes, production and information systems to deliver products to the customer5. Customised Products / The design and optimisation techniques to deliver customer specific products.Academics within the Loughborough IMCRC have an internationally leading track record in these areas and a history of strong collaborations to gear IMCRC capabilities with the complementary strengths of external groups.Innovative activities are increasingly distributed across the value chain. The impressive scope of the IMCRC helps us mirror this industrial reality, and enhances knowledge transfer. This advantage of the size and diversity of activities within the IMCRC compared with other smaller UK centres gives the Loughborough IMCRC a leading role in this technology and value chain integration area. Loughborough IMCRC as by far the biggest IMRC (in terms of number of academics, researchers and in funding) can take a more holistic approach and has the skills to generate, identify and integrate expertise from elsewhere as required. Therefore, a large proportion of the Centre funding (approximately 50%) will be allocated to Integration projects or Grand Challenges that cover a spectrum of expertise.The Centre covers a wide range of activities from Concept to Creation.The activities of the Centre will take place in collaboration with the world's best researchers in the UK and abroad. The academics within the Centre will be organised into 3 Research Units so that they can be co-ordinated effectively and can cooperate on Programmes.

Glass and carbon fiber reinforced polymer composites (GFRP and CFRP) are increasingly used as structural materials in many manufacturing sectors like transport, constructions and energy due to their better lightweight and corrosion resistance compared to metals. Composite recycling is a challenging task. Although mechanical grinding and pyrolysis reached a quite high TRL, landfilling of EoL composites is still widespread since no significant added value in the re-use and remanufacturing of composites is demonstrated. The FiberEUse project aims at integrating in a holistic approach different innovation actions aimed at enhancing the profitability of composite recycling and reuse in value-added products. The project is based on the realization of three macro use-cases, further detailed in eight demonstrators: Use-case 1: Mechanical recycling of short GFRP and re-use in added-value customized applications, including furniture, sport and creative products. Emerging manufacturing technologies like UV-assisted 3D-printing and metallization by Physical Vapor Deposition will be used. Use-case 2: Thermal recycling of long fibers (glass and carbon) and re-use in high-tech, high-resistance applications. The input product will be EoL wind turbine and aerospace components. The re-use of composites in automotive (aesthetical and structural components) and building will be demonstrated by applying controlled pyrolysis and custom remanufacturing. Use-case 3: Inspection, repair and remanufacturing for EoL CFRP products in high-tech applications. Adaptive design and manufacturing criteria will be implemented to allow for a complete circular economy demonstration in the automotive sector. Through new cloud-based ICT solutions for value-chain integration, scouting of new markets, analysis of legislation barriers, life cycle assessment for different reverse logistic options, FiberEUse will support industry in the transition to a circular economy model for composites.