PRODUCTIVE4.0 - AMBITIOUS PROJECT WITH A UNIQUE MAIN OBJECTIVE The main objective of Productive4.0 is to achieve improvement of digitising the European industry by electronics and ICT. Ultimately, the project aims at suitability for everyday application across all industrial sectors – up to TRL8. It addresses various industrial domains with one single approach of digitalisation. What makes the project unique is the holistic system approach of consistently focusing on the three main pillars: digital automation, supply chain networks and product lifecycle management, all of which interact and influence each other. This is part of the new concept of introducing seamless automation and network solutions as well as enhancing the transparency of data, their consistence and overall efficiency. Currently, such a complex project can only be realised in ECSEL. The consortium consists of 45% AENEAS, 30% ARTEMIS-IA, 25% EPOSS partners, thus bringing together all ECSEL communities. Representing over 100 partners from 19 EU and other associated countries, it is a European project, indeed. HANDS-ON SOLUTIONS FOR THE EUROPEAN DIGITAL INDUSTRY • Productive4.0 tackles technological and conceptual approaches in the field of Industry 4.0. The term comprises IIoT (Industrial Internet of Things), CPS (Cyber Physical Systems) and Automation. • The innovation project takes a step further towards hands-on solutions. In the process, practical reference implementations such as 3D printerfarms, customised production or self-learning robot systems will benefit in fields like service-oriented architecture (SOA), IOT components & infrastructures, process virtualisation or standardisation. These fields are addressed in the work packages WP1 through WP6. • In addition to furnishing the industry with tailor-made digital solutions, the Productive4.0 Framework will be provided. • Productive4.0 is a brain pool initiated to strengthen the international leadership of the European industry.

The reduction of manufacturing waste is a key challenge to achieve a EuropThe reduction of manufacturing waste is a key challenge to achieve a European transition towards climate neutrality and the goals of the Green Deal. In this context, to achieve the zero-defect manufacturing paradigm has becomes a must for those European productive companies that wants to take the step towards sustainable production. Composites play an important role in strategic European manufacturing sectors like energy, aerospace, naval or automotive, with a growing forecast. So, FLASH-COMP project will develop a human-oriented solution, capable of identifying in an early-manner feasible defectiveness in composite parts manufacturing and to determine if corrective actions should be adopted. All with the ultimate goal of optimizing the composite manufacturing process, reaching zero-defects and consequently, reducing the generation of waste ?process and product associated. FLASH-COMP will develop non-destructive inspection and monitoring instruments to retrieve key process parameters. Will develop an on-line Defect Severity Estimation Tool that will predict the appearance of defects and will estimate their severity to suggest the optimum Feedback and Feedforward control strategies. And will develop a decision support system. In addition, an interoperable software platform for data-sharing will be created. The full FLASH-COMP solution will be demonstrated in a test bed, enabling the experimental validation of the FLASH-COMP concept, and 2 industrial use cases, assuring its future replicability, and paving the way for a future exploitation of results. FLASH-COMP will include a complete skills development training program since the FLASH-COMP solution has been conceived to assist the operator in controlling and making decisions about the manufacturing process. Finally, the project will deal with the development of a standardization roadmap, to ensure the widest possible impact of project results

This project addresses the challenge of mfg industry to deliver high-quality products at the necessary production rates while minimizing waste and energy consumption, maximizing efficiency and ROI. openZDM project is an Innovation Action that will develop and demonstrate in 5 representative production lines an open platform designed to realize ZDM. The platform integrates advanced ICT solutions & innovative non-destructive testing, setting the foundations for an innovative solution applicable to a large variety of mfg industries. The 5 pilots represent the largest part of the EU's manufacturing sector, geographically (including plants in northern and southern areas of Europe), technologically (fully & semi automated, and manual processes) and from their value chain positioning (including Tier 1, Tier 2 suppliers, technology suppliers and OEMs). Furthermore, the choice of partners has been done considering strategic sectors for the green transition, in particular two energy intensive production processes (glass bottles, steel suspension arms), one process strategic for the electrification (production of batteries), one process consuming renewable materials (wood based panels) and one highly digitalized automotive assembly plant. The project aims to develop a digital platform that builds on the state-of-the-art RAMI 4.0 and Asset Administration Shell (AAS) to implement intra-factory quality management practices, applicable to these different production environments. In addition several non-destructive inspection (NDI) methods and data-driven quality assessment techniques are considered for online defect identification and quality assessment, distributed at various stages along the manufacturing line. Finally, the Digital Twin and the related services is a key enabling technology for online process adaptation & prediction/prevention of defects, to achieve waste reduction and improved efficiency, aiming to significantly improve the production sustainability of CPPSs.

The vision of COCOP is that complex process-industry plants are optimally run by operators with the guidance of a coordinating, real-time optimisation system. COCOP will strengthen the global position of the European process industry, which represents 20 per cent of the European manufacturing base with around 450,000 companies generating €1.6 billion in turnover and 6.8 million jobs. The project’s objective is to enable plant-wide monitoring and control by using the model-based, predictive, coordinating optimisation concept in integration with plant’s automation systems. This ambitious approach will be developed and verified in co-operation of European universities, research institutes and industry. The Consortium comprises two universities, three research organisations, the leading copper-plant technology provider, two large companies from the process industry (steel and special chemicals) and four SMEs providing automation solutions. Technical objective is to define, design and implement a concept that integrates existing industrial control systems with efficient data management and optimisation methods and provides means to monitor and control large industrial production processes. The plant-wide monitoring and control comprehend computationally intensive data analysis and large scale optimisation. The social objective is to improve operator plant-wide awareness and reduce mental workload. COCOP will liaise with standardisation bodies (automation) to ensure a sustained impact of the project’s results. Commercialisation of the solution by its process-automation industry partners will allow plant operators to approach optimal production and result in reduced energy and resource consumption, and decreased on-site material handling time and greenhouse gas emissions.

HyperCOG project “HYPERCONNECTED ARCHITECTURE FOR HIGH COGNITIVE PRODUCTION PLANTS” addresses the full digital transformation of the process industry and cognitive process production plants through an innovative Industrial Cyber-Physical System (ICPS). It is based on commercially available advanced technologies, that will enable the development of a hyper-connected network of digital nodes. The nodes can catch outstanding streams of data in real-time, which together with the high computing capabilities available nowadays, provide sensing, knowledge and cognitive reasoning to the industrial business. Furthermore, HyperCOG is deeply grounded in the last advances in Artificial Intelligence such as modelling for twin factories, decision-support systems for human-machine interaction and augmented reality for industrial processes visualization. It pursues self-learning from the process in order to deal with the typical dynamic fluctuations of the industrial processes and global optimization. The objective is to increase the production performance while reducing the environmental impact by reducing the energy consumption and the CO2 emissions thereof. Society will get profit of this project not only throughout the environmental impact, but through the lifelong learning of workers and vocational training for digitisation, and the available training modules for youth at schools such as ESTIA technological institute or U-PEC University. The breaking-edge system proposed in HyperCOG project will be validated on the productivity and environmental impacts, replicability and usability aspects on three use cases belonging to the SPIRE scope such us SIDENOR (steel making), CIMSA (cement), and SOLVAY (chemical) use cases.