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Delphi Diesel Systems Ltd

Country: United Kingdom

Delphi Diesel Systems Ltd

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7 Projects, page 1 of 2
  • Funder: UK Research and Innovation Project Code: EP/I500952/1
    Funder Contribution: 100,748 GBP

    The future success of UK electronic systems design is dependent upon the ability to exploit increasingly more advanced System-on-Chip architectures which employ multiple heterogeneous processor cores in order to offer the potential of robust high-performance and low power consumption. Through collaboration between industry and academia this project will create the dynamic development tools needed by system designers in order to realise their products competitively using such complex System-on-Chips, whilst achieving the levels of integrity and reliability needed.

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  • Funder: European Commission Project Code: 642536
    Overall Budget: 3,940,000 EURFunder Contribution: 3,940,000 EUR

    Cavitation, described as the formation of vapour/gas bubbles of a flowing liquid in a region where the pressure of the liquid falls below its vapour pressure, often leads to vibration and damage of mechanical components, for example, bearings, fuel injectors, valves, propellers and rudders, impellers, pumps and hydro turbines. Cavitation erosion when experienced, normally leads to significant additional repair and maintenance costs or component replacement. Even if erosion problems can be avoided by design or operation, most often the performance of the systems is sub-optimal because countermeasures by design are needed to prevent cavitation problems. Despite the long-lasting problems associated with cavitation, computational models that could simulate cavitation and identify locations of erosion are still not thoroughly developed. The proposed interdisciplinary training and research programme aims to provide new experimental data and an open-source simulation tool for hydrodynamic cavitation and induced erosion. Insight into the detailed bubble collapse mechanism leading to surface erosion will be realised through DNS simulations, which are now feasible by the significant progress in fluid flow computational methods and parallel simulations. Information from such models will be implemented as sub-grid scale models of URANS and LES approaches, typically employed for cavitation simulation at engineering scales. Model validation will be performed against new advanced X-ray, laser diagnostics and high speed imaging measurements to be performed as part of this project. Application of the developed models to cases of industrial interest includes fuel injectors, marine propellers, hydro-turbines, pumps and mechanical heart valves. From this understanding the development of methodologies for design of cavitation-free or remedial measures and operation of devices suffering from cavitation erosion can then be established for the benefit of the relevant communities.

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  • Funder: European Commission Project Code: 218923
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  • Funder: UK Research and Innovation Project Code: EP/M009424/1
    Funder Contribution: 2,999,600 GBP

    This research seeks to address the knowledge gap with the internal combustion engine (ICE) and answer the question 'how far can you go?'. The research considers methods for reducing fuel consumption of the ICE from two directions: first by improving in-cylinder combustion processes and second through the use of designed fuels from sustainable sources, with the fuel chemistry matched to advanced high efficiency combustion systems. Three novel ICE concepts, aimed at achieving a step improvement of 20-33% reduction in fuel consumption from ICEs at near zero emissions will be investigated, with holistic integration of energy recovery (WP1). The concepts investigated are applicable to commercial vehicles, passenger cars and as electric vehicle range extenders. Novel designed fuels, will be investigated in WP2, including how the fuel molecule can be tailored to improve the ignition and combustion characteristics of the fuel in a novel ICE combustion system. The spray and ignition processes of the new fuels will be characterised through the application of optical diagnostic techniques. WP3 covers the simulation of the ICE combustion concepts and evaluation of current state of the art modelling methods when applied to such combustion systems and designed fuels, with potentially very different fluid characteristics to conventional diesel and petrol. Novel optical diagnostic techniques, including two line Planer Induced Fluorescence to track the vapour concentration and laser induced thermal grating spectroscopy to measure vapour temperature will be developed in WP4 and applied to the research in WP1 and WP2, providing validation for the modelling in WP3.

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  • Funder: UK Research and Innovation Project Code: EP/I033335/2
    Funder Contribution: 5,618,010 GBP

    The EPSRC Centre for Innovative Manufacturing in Additive Manufacturing will create a sustainable and multidisciplinary body of expertise that will act as a UK and international focus - the 'go to' place for additive manufacturing and its applications. The Centre will undertake a user-defined and user-driven programme of innovative research that underpins Additive Manufacturing as a sustainable and value-adding manufacturing process across multiple industry sectors.Additive Manufacturing (AM) is the direct production of end-use component parts made using additive layer manufacturing technologies. It enables the manufacture of geometrically complex, low to medium volume production components in a range of materials, with little, if any, fixed tooling or manual intervention beyond the initial product design. AM enables a number of value chain configurations, such as personalised component part manufacture but also economic low volume production within high cost base economies. This innovative approach to manufacturing is now being embraced globally across industry sectors from high value aerospace / automotive manufacture to the creative and digital industries. To date AM research has almost exclusively focused upon the production of single material, homogeneous structures (in polymers, metals and ceramics). The EPSRC Centre for Innovative Manufacturing in Additive Manufacturing will move away from single material, 'passive' AM processes and applications that exhibit conventional levels of functionality, toward the challenges of investigating next generation, multi-material active additive manufacturing processes, materials and design systems. This transformative approach is required for the production of the new generation of high-value, multi-functional products demanded by industry. The Centre will initially explore two themes as the centrepieces of a wider research portfolio, supported by a range of platform activities. The first theme takes on the challenge of how to design, integrate and effectively implement multi-material, multi-functional manufacturing systems capable of matching the requirements of industrial end-users for 'ready-assembled' multifunctional devices and structures. Working at the macro level, this will involve the convergence of several approaches to increase embedded value to the product during the manufacturing stage by the direct printing / deposition of electronic / optical tracks potentially on a voxel by voxel basis; the processing and bonding of dissimilar materials that ordinarily require processing at varying temperatures and conditions will be particularly challenging. The second theme will explore the potential for 'scaling down' AM for small, complex components, extending single material AM to the printing of optical / electronic pathways within micro-level products and with a vision to directly print electronics integrally. The platform activities will provide the opportunity to undertake both fundamental and industry driven pilot studies that both feed into and derive from the theme-based research, and grow the capacity and capability of the Centre, creating a truly national UK Centre and Network that maintains the UK at the front of international research and industrial exploitation in Additive Manufacturing.

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