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AC

ACCUREC-RECYCLING GMBH
Country: Germany
27 Projects, page 1 of 6
  • Funder: European Commission Project Code: 101007968
    Overall Budget: 1,598,120 EURFunder Contribution: 1,598,120 EUR

    The GENESIS project will gauge the environmental sustainability of electric aircraft (A/C) in a life-cycle-based, foresight perspective to support the development of a technology roadmap for transitioning towards sustainable and competitive electric A/C systems. The focus is on regional class, 50 pax aircraft to identify, design and assess prospectively the best energy storage and transmission topology. Different alternatives within battery, fuel cell, hybrid and conventional powertrain technologies are evaluated and compared over different time horizons. To meet these objectives and scoping, GENESIS relies on a strong consortium of 10 partners – 5 world-leading research partners, 4 R&D-active SMEs and 1 large company – gathering excellence and complementary competences that cover all key aspects of the project. GENESIS will design electric (all-electric and hybrid) aircraft and elicit specific requirements, which will feed into technology foresight analyses. These will allow highlighting technological limits and potential solutions within each component of the aircraft system life cycle, which includes the life cycle of the aircraft itself as well as the life cycle of the fuels and that of the on-ground infrastructures. The analyses will enable the development of time- and technology-specific life cycle inventories, used as basis for a full-fledged prospective life cycle assessment. Combining the resulting environmental performances with those from an economic analysis and a technical analysis, comprehensive scenario comparisons between the different powertrain alternatives will be made, enabling GENESIS to identify relevant solutions and ultimately derive a detailed sustainability-based Technology Roadmap. GENESIS is anticipated to have large impact on all aeronautics stakeholders as its outputs will provide the means to steer research and boost industrial innovation and competitiveness in the EU while moving towards environmentally sustainable aviation.

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  • Funder: European Commission Project Code: 101103702
    Overall Budget: 4,998,510 EURFunder Contribution: 4,998,510 EUR

    PHOENIX aims to develop battery cells with integrated sensors (mechanical, enhanced impedance spectroscopy, temperature, gas, reference electrode) and self-healing (SH) functionalities (magnetically activated polymers, thermally activated polymers, metallic organic frameworks coated separator, core-shell NMC composites). Tailor made triggering devices to activate SH mechanisms will be developed, prototyped and demonstrated in Generation 3b and 4a Li Ion batteries. A Battery Management System (BMS), capable of detecting defective operations and of triggering SH functionalities will be developed with in-line communication. The degradation detection and quality, reliability and life (QRL) will be tested through dedicated profiles (fast charging, extreme temperatures, calendar life). The novel batteries’ manufacturing will be studied from a recycling and mass production point of view. PHOENIX’s objectives: 1. Develop sensors to detect healable degradation mechanisms 2. Develop materials with SH functionalities triggered by external stimulus to eliminate/avoid failure mechanisms in battery cell components 3. Develop triggering devices to activate SH mechanisms 4. Demonstrate proof of concept for coupling sensors and SH agents via BMS 5. Detect critical degradation processes during cell ageing and estimate the QRL over the life span 6. Assess the environmental sustainability and demonstrate the competitive advantage over alternative approaches such as replacement, recycling or second use 7. Adopt an adaptable approach towards battery cells mass production processes which do not hinder the subsequent recycling process and enables an economic evaluation of the developed cells PHOENIX will collaborate with the BATTERY 2030+ initiative and will contribute to Europe’s competitive and sustainable battery manufacturing industry. PHOENIX consortium is a partnership of 4 RTOs, 1 university, 4 SMEs expert in materials, sensors, modelling, BMS, recycling and battery manufacturing.

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  • Funder: European Commission Project Code: 101104241
    Overall Budget: 3,764,300 EURFunder Contribution: 3,764,300 EUR

    The increasing e-mobility will trigger a battery waste problem (9Mtons/year by 2040) despite that many of the used LIBs are suited for 2nd-life applications for an additional 10 years, representing an opportunity to diminish energy and raw materials dependencies in Europe. Technical hurdles are preventing the re-use and recycling of Li-ion batteries. Besides the heterogeneity of the battery stock, assessing their condition for further usage is a slow process performed with equipment not suited for industrial contexts while. Dismantling packs and modules is in addition a costly and slow manual process because its automation faces extremely complex, multi-scale, cluttered and densely packed environments. REBELION will validate two circular schemes (including Light e-vehicles) to maximise 2nd life utility and domestic applications, enabled by a disruptive fast battery testing based on Electronic Noise Analysis, and an autonomous pack and module disassembly system with re-configuring capabilities for the ongoing battery types and formats. Additionally, a novel labelling system supported with blockchain, digital battery passport and ecolabel technology will provide key information to dismantlers, recyclers, re-manufacturers and users. Processing large volumes of used batteries increases the risks of thermal runway incidents, requiring thus novel safety protocols and systems. REBELION will add thermal monitoring and the design of a smart container for storage and transportation with thermal and gas sensing layers to monitor the limiting oxygen index and lower explosive limits, and a cooling system that activates when thresholds are surpassed. REBELION consortium covers all the value chain, including advanced robotic line and car manufacturer, bringing key knowledge, proprietary technology, and pilot validation facilities. The combination of 4 research centres and 7 industrial partners will ensure technology transference from lab to industrial context.

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  • Funder: European Commission Project Code: 875514
    Overall Budget: 7,999,730 EURFunder Contribution: 7,999,730 EUR

    After the successful project Sintbat, this project aims to continue the effort with the modified objectives of LC-BAT-2-2019. This new call moves the focus to a new KPI, the cycle related costs per energy: €/kWh/cycle. It very well reflects the real need of the customers if a minimum volumetric energy density is added. An extended LCA, cradle-to-grave will be setup to judge the environmental impact of the different options and to choose the best. To show the both ECO-aspects (ECOlogical and ECOnomical) of our project the acronym ECO²LIB was created. Especially for the deployment of advanced battery systems, time to market is an important factor. This criterion is helpful to select between the different electrochemical systems: - Lithium-Sulphur: is heavily investigated, but up to now doesn’t show a break-through to reach acceptable cycle life - Lithium-Air: For this system, many major problems are known to be solved, like Li metal protection, dendrite growth, cleaned air inlet, oxygen-stability of the catholyte - Zinc-Air: is better, but this system, as all Metal-Air systems, will never lead to a maintenance-free battery - All-Solid-State: has a chance in the polymer version, but rather not in oxidic or sulfidic version - Sodium-Ion: can be potentially interesting for large-scale storage due to cost advantages (replacing Cu with Al), but is still held back due to the lack of a useful and stable anode material and a complex surface chemistry - Organic-based systems: can be potentially interesting for large-scale storage due to potential sustainability impacts, but have problems regarding energy density (especially volumetric), cycling stability, and materials degradation Consequently, the consortium decided to continue the improvement of the well-established Lithium-Ion system with advanced materials, methods and corresponding recycling-concept. So it will be possible to directly exploit the results of ECO²LIB in an IPCEI project, which is under preparation.

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  • Funder: European Commission Project Code: 763989
    Overall Budget: 4,997,190 EURFunder Contribution: 4,997,190 EUR

    Perovskite solar cells (PSC) have shown an impressive learning curve in the last decades in comparison with 1st, 2nd and initial 3rd generation solar cells (such as DSSC and OPV). Since the very beginning, the main market demands for 3rd generation PV were more flexibility and more colour choices. Both of these ideal properties lead to new business opportunities in BIPV, electronic consumer goods, textiles, etc. These technologies also have low cost using fully printing process, low temperature processes and out of clean rooms which reduce the production cost. The most important problem in PSC technology is the short lifetime which is currently the main barrier for the marketability of PSC. Up to now all the developed PSC used cheap materials and/or solution which did not exhibit high efficiencies. In contrast high efficiency PSCs usually require relatively expensive materials and vacuum deposition process. PSC toxicity is considered to be negligible since the amount of lead in perovskite layer is not so relevant if it is compared against Si technology, nevertheless, the solvent toxicity should be taken in account in order to benefit industrialization of PSC products. APOLO consortium will surpass the aforementioned barriers for market deployment by providing flexible and stable PSCs using scalable and low cost processes, reducing amount of toxic materials tackle the challenges to provide market niches solutions. APOLO developments will ensure to enhance the TRL of PSC technology. APOLO consortium will work on advanced materials, from cell to encapsulant to develop flexible PSC, fully printable, with efficiency of 22% with at least 80% of initial performance after relevant accelerated test from standards. APOLO solutions will allow the development of a totally new product by integrating the modules into the architecture design of buildings. New applications of this technology open doors to other markets apart from BIPV, such as automotive, textile, etc.

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