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Norsk Hydro (Norway)

Norsk Hydro (Norway)

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8 Projects, page 1 of 2
  • Funder: UK Research and Innovation Project Code: EP/F017448/1
    Funder Contribution: 235,485 GBP

    This proposal addresses the vital issue of prediction of multiphase flows in large diameter risers in off-shore hydrocarbon recovery. The riser is essentially a vertical or near-vertical pipe connecting the sea-bed collection pipe network (the flowlines) to a sea-surface installation, typically a floating receiving and processing vessel. In the early years of oil and gas exploration and production, the oil and gas companies selected the largest and most accessible off-shore fields to develop first. In these systems, the risers were relatively short and had modest diameters. However, as these fields are being depleted, the oil and gas companies are being forced to look further afield for replacement reserves capable of being developed economically. This, then, has led to increased interest in deeper waters, and harsher and more remote environments, most notably in the Gulf of Mexico, the Brazilian Campos basin, West of Shetlands and the Angolan Aptian basin. Many of the major deepwater developments are located in water depths exceeding 1km (e.g. Elf's Girassol at 1300m or Petrobras' Roncador at 1500-2000m). To transport the produced fluids in such systems with the available pressure driving forces has led naturally to the specification of risers of much greater diameter (typically 300 mm) than those used previously (typically 75 mm). Investments in such systems have been, and will continue to be, huge (around $35 billion up to 2005) with the riser systems accounting for around 20% of the costs. Prediction of the performance of the multiphase flow riser systems is of vital importance but, very unfortunately, available methods for such prediction are of doubtful validity. The main reason for this is that the available data and methods have been based on measurements on smaller diameter tubes (typically 25-75 mm) and on the interpretation of these measurements in terms of the flow patterns occurring in such tubes. These flow patterns are typically bubble, slug, churn and annular flows. The limited amount of data available shows that the flow patterns in larger tubes may be quite different and that, within a given flow pattern, the detailed phenomena may also be different. For instance, there are reasons to believe that slug flow of the normal type (with liquid slugs separated by Taylor bubbles of classical shape) may not exist in large pipes. Methods to predict such flows with confidence will be improved significantly by means of an integrated programme of work at three universities (Nottingham, Cranfield and Imperial College) which will involve both larger scale investigations as well as investigations into specific phenomena at a more intimate scale together with modelling studies. Large facilities at Nottingham and Cranfield will be used for experiments in which the phase distribution about the pipe cross section will be measured using novel instrumentation which can handle a range of fluids. The Cranfield tests will be at a very large diameter (250 mm) but will be confined to vertical, air/water studies with special emphasis on large bubbles behaviour. In contrast those at Nottingham will employ a slightly smaller pipe diameter (125 mm) but will use newly built facilities in which a variety of fluids can be employed to vary physical properties systematically and can utilise vertical and slightly inclined test pipes. The work to be carried out at Imperial College will be experimental and numerical. The former will focus on examining the spatio-temporal evolution of waves in churn and annular flows in annulus geometries; the latter will use interface-tracking methods to perform simulations of bubbles in two-phase flow and will also focus on the development of a computer code capable of predicting reliably the flow behaviour in large diameter pipes. This code will use as input the information distilled from the other work-packages regarding the various flow regimes along the pipe.

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  • Funder: European Commission Project Code: 101136096
    Overall Budget: 6,003,280 EURFunder Contribution: 6,003,280 EUR

    MADE4WIND aims to develop and test innovative components' concepts for a 15MW offshore Floating Wind Turbine (FWT) consisting of new designs and manufacturing techniques for blades, substructure, and drivetrain. The main results obtained in the project will be: - Novel FWT component design (and validation at reduced-scale): Lighter and recyclable WT blades; Improved TLP substructure (including lightweight floater concept, smaller gravity anchor and lighter tendons); and Improved drivetrain design (by a Compact generator with less rare-earths, and more reliable converter). - New material applications: new blade toughening material; new concrete; and Aluminum rebars for floating substructure. - New manufacturing processes: Preform for manufacturing blades. - Recyclability/Reuse of composites from Blades, concrete from substructure, and Aluminum rebars. - New software tools: Novel maintenance strategy and remote control systems; Improved modelling tool for LCoE analysis; Virtual model of 15MW FWT. - Guidelines: Integrated sustainability assessment; Biodiversity protection strategy; Training pathways for offshore wind local industry; Position paper with Offshore Wind stakeholders. These innovations will jointly allow future FWT to include new circular lightweight materials, minimize the impact of sea habitats, increase operational availability, reduce maintenance needs and minimize LCoE; thus, unlocking the massive deployment of >15MW floating WFs in Europe and worldwide. Partners' expertise will be key for project success, as they cover different expertise along the offshore wind value chain: Academia (SINTEF, AAU, NTNU, IFEU), consultancy (ZABALA), material suppliers (Norsk Hydro, Fibertex), WT components manufacturers (Acciona, Ingeteam, Indar) and WT manufacturer (Siemens-Gamesa). Moreover, in addition to partners' research skills, MADE4WIND proposes a strong dissemination plan, clustering with relevant Offshore Wind stakeholders, to maximise future impacts.

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  • Funder: UK Research and Innovation Project Code: EP/F016565/1
    Funder Contribution: 214,858 GBP

    This proposal addresses the vital issue of prediction of multiphase flows in large diameter risers in off-shore hydrocarbon recovery. The riser is essentially a vertical or near-vertical pipe connecting the sea-bed collection pipe network (the flowlines) to a sea-surface installation, typically a floating receiving and processing vessel. In the early years of oil and gas exploration and production, the oil and gas companies selected the largest and most accessible off-shore fields to develop first. In these systems, the risers were relatively short and had modest diameters. However, as these fields are being depleted, the oil and gas companies are being forced to look further afield for replacement reserves capable of being developed economically. This, then, has led to increased interest in deeper waters, and harsher and more remote environments, most notably in the Gulf of Mexico, the Brazilian Campos basin, West of Shetlands and the Angolan Aptian basin. Many of the major deepwater developments are located in water depths exceeding 1km (e.g. Elf's Girassol at 1300m or Petrobras' Roncador at 1500-2000m). To transport the produced fluids in such systems with the available pressure driving forces has led naturally to the specification of risers of much greater diameter (typically 300 mm) than those used previously (typically 75 mm). Investments in such systems have been, and will continue to be, huge (around $35 billion up to 2005) with the riser systems accounting for around 20% of the costs. Prediction of the performance of the multiphase flow riser systems is of vital importance but, very unfortunately, available methods for such prediction are of doubtful validity. The main reason for this is that the available data and methods have been based on measurements on smaller diameter tubes (typically 25-75 mm) and on the interpretation of these measurements in terms of the flow patterns occurring in such tubes. These flow patterns are typically bubble, slug, churn and annular flows. The limited amount of data available shows that the flow patterns in larger tubes may be quite different and that, within a given flow pattern, the detailed phenomena may also be different. For instance, there are reasons to believe that slug flow of the normal type (with liquid slugs separated by Taylor bubbles of classical shape) may not exist in large pipes. Methods to predict such flows with confidence will be improved significantly by means of an integrated programme of work at three universities (Nottingham, Cranfield and Imperial College) which will involve both larger scale investigations as well as investigations into specific phenomena at a more intimate scale together with modelling studies. Large facilities at Nottingham and Cranfield will be used for experiments in which the phase distribution about the pipe cross section will be measured using novel instrumentation which can handle a range of fluids. The Cranfield tests will be at a very large diameter (250 mm) but will be confined to vertical, air/water studies with special emphasis on large bubbles behaviour. In contrast those at Nottingham will employ a slightly smaller pipe diameter (125 mm) but will use newly built facilities in which a variety of fluids can be employed to vary physical properties systematically and can utilise vertical and slightly inclined test pipes. The work to be carried out at Imperial College will be experimental and numerical. The former will focus on examining the spatio-temporal evolution of waves in churn and annular flows in annulus geometries; the latter will use interface-tracking methods to perform simulations of bubbles in two-phase flow and will also focus on the development of a computer code capable of predicting reliably the flow behaviour in large diameter pipes. This code will use as input the information distilled from the other work-packages regarding the various flow regimes along the pipe.

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  • Funder: European Commission Project Code: 958208
    Overall Budget: 10,387,400 EURFunder Contribution: 8,807,930 EUR

    The ReActiv project will create a novel sustainable symbiotic value chain, linking the by-product of the alumina production industry and the cement production industy. Bauxite residue (BR) is the main by-product of the alumina sector produced at rates of 7 million tons per year in EU, while recycling rates are less than 100 thousdand tons per year respectively. In ReActiv modification will be made to both the alumina production and the cement production side of the chain, in order to link them through the new ReActiv technologies. The latter will modify the properties of the industrial residue , transforming into an active material (with pozzolanicor hydraulic activity) suitable for new, low CO2 footprint, cement products. In this manner ReActiv proposes a win-win scenario for both industrial sectors (reducing wastes and CO2 emissions respectively). To achieve its objectives the ReActiv project brings together the global leader in cement production with the bigest alumina producers along with top research and technology centers with significant expertise in the field. Furthermore the European alumina association and the international aluminium institute are participating in the project to safeguard the industrial dissemination and deployement of project results. The methodology developed under ReActiv can be replicated in by-products of other industrial sectors as well. To this end the project will seek to include in modelling and/or labscale enviroment other by-products in the developed flowsheets.

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  • Funder: UK Research and Innovation Project Code: EP/F016050/1
    Funder Contribution: 519,910 GBP

    This proposal addresses the vital issue of prediction of multiphase flows in large diameter risers in off-shore hydrocarbon recovery. The riser is essentially a vertical or near-vertical pipe connecting the sea-bed collection pipe network (the flowlines) to a sea-surface installation, typically a floating receiving and processing vessel. In the early years of oil and gas exploration and production, the oil and gas companies selected the largest and most accessible off-shore fields to develop first. In these systems, the risers were relatively short and had modest diameters. However, as these fields are being depleted, the oil and gas companies are being forced to look further afield for replacement reserves capable of being developed economically. This, then, has led to increased interest in deeper waters, and harsher and more remote environments, most notably in the Gulf of Mexico, the Brazilian Campos basin, West of Shetlands and the Angolan Aptian basin. Many of the major deepwater developments are located in water depths exceeding 1km (e.g. Elf's Girassol at 1300m or Petrobras' Roncador at 1500-2000m). To transport the produced fluids in such systems with the available pressure driving forces has led naturally to the specification of risers of much greater diameter (typically 300 mm) than those used previously (typically 75 mm). Investments in such systems have been, and will continue to be, huge (around $35 billion up to 2005) with the riser systems accounting for around 20% of the costs. Prediction of the performance of the multiphase flow riser systems is of vital importance but, very unfortunately, available methods for such prediction are of doubtful validity. The main reason for this is that the available data and methods have been based on measurements on smaller diameter tubes (typically 25-75 mm) and on the interpretation of these measurements in terms of the flow patterns occurring in such tubes. These flow patterns are typically bubble, slug, churn and annular flows. The limited amount of data available shows that the flow patterns in larger tubes may be quite different and that, within a given flow pattern, the detailed phenomena may also be different. For instance, there are reasons to believe that slug flow of the normal type (with liquid slugs separated by Taylor bubbles of classical shape) may not exist in large pipes. Methods to predict such flows with confidence will be improved significantly by means of an integrated programme of work at three universities (Nottingham, Cranfield and Imperial College) which will involve both larger scale investigations as well as investigations into specific phenomena at a more intimate scale together with modelling studies. Large facilities at Nottingham and Cranfield will be used for experiments in which the phase distribution about the pipe cross section will be measured using novel instrumentation which can handle a range of fluids. The Cranfield tests will be at a very large diameter (250 mm) but will be confined to vertical, air/water studies with special emphasis on large bubbles behaviour. In contrast those at Nottingham will employ a slightly smaller pipe diameter (125 mm) but will use newly built facilities in which a variety of fluids can be employed to vary physical properties systematically and can utilise vertical and slightly inclined test pipes. The work to be carried out at Imperial College will be experimental and numerical. The former will focus on examining the spatio-temporal evolution of waves in churn and annular flows in annulus geometries; the latter will use interface-tracking methods to perform simulations of bubbles in two-phase flow and will also focus on the development of a computer code capable of predicting reliably the flow behaviour in large diameter pipes. This code will use as input the information distilled from the other work-packages regarding the various flow regimes along the pipe.

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