The main objectives of this project are to develop a model-based prognostics method integrating the FMECA and PRM approaches for the smart prediction of equipment condition, a novel MDSS tool for smart industries maintenance strategy determination and resource management integrating ERP support, and the introduction of an MSP tool to share information between involved personnel. The proposers' approach is able to improve overall business effectiveness with respect to the following perspectives: • Increasing Availability and then Overall Equipment Effectiveness through increasing of MTBF, and reduction of MTTR and MDT. • Continuously monitoring the criticality of system components by performing/updating the FMECA analysis at first implementation or whenever a variation in the system design or composition occurs. • Building physical-based models of the components which have a higher criticality level or which status is difficult to monitor. • Determining an optimal strategy for the maintenance activities. • Creating a new schedule for the production activities that will optimize the overall system performance through a Smart Scheduling tool ensuring collaboration among the MDSS, the ERP and the RUL Estimation tool. • Providing, in addition to traditional data acquisition and management functions in a machine condition monitoring system, robust and customizable data analysis services by a cloud-based platform. • An Intra Factory Information Service will be developed to allow the company staff to be quickly informed of changes in the machine tool performances and to easily react to eventual production and maintenance activities rescheduling. The production and maintenance schedule of complete production lines and entire plants will run with real-time flexibility in order to perform at the required level of efficiency, optimize resources and plan repair interventions.

Smart, SME Friendly, open, Zero-Defect Manufacturing Reference Platform, Apps, SDK, and Marketplace for Product and Process Quality in any factory for achieving excellence in European and Global Manufacturing The ZDMP project combines state of the art technological approaches based on commercial grade standard or open-source or previous-project software with an innovative integration concept based on proven and integrating technologies. It provides Process and Product Quality support on top of a platform layer. These all can utilise ZDMP core services which can also be used to build ZD Apps which are placed on the ZD Marketplace. The ultimate aim is to establish a sustainable business and technological approach at the end of the project and launch “ZDMP Limited” assisted by the possibility of a crowdsourcing approach and ZDMP ambassadors. ZDMPs pan-European consortium entails ICT Technology SMEs (ICE, ASC, SOFT), Manufacturing/ZD Technology SMEs (PROF, CET, VSYS), Technology Corporates (SAG, Scale Focus), 4 Sector and Cross-Domain Use cases (14 Partners SME/Large from Automotive, Machine Tools, Construction, Electronics), Researchers/Associations (IKERLAN, ITI, UNINOVA, TUT, and UPV), specialists (DIN – German Standards, Rooter – Regulation, UOS-ITI – Call Management). ZDMP also is supported by the Coordinating partners of FOF projects CREMA, vf-OS, and C2NET.