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Z PRIME GMBH

Country: Germany
3 Projects, page 1 of 1
  • Funder: European Commission Project Code: 101147225
    Funder Contribution: 4,999,390 EUR

    Significant challenges affecting the building and construction value chain are related to fragmentation and siloing. A systemic change is needed, catalysed by lifecycle perspectives, that will reveal interactions, opportunities, and threats. INBLANC will establish an open ecosystem focused on capitalising on the economy of building lifecycle data. This will be achieved through: The Accumulation framework, INBLANC prioritises low-cost data collection options and data extraction and inference, the consolidation of building information in Building Digital Logbook, as well as the creation and population of databases, interfaced with EU dataspaces through connectors. The Numeracy component will implement a Nexus strategy to map and operationalize interactions between different types of metrics: energy, human & societal, economy, environment & circularity and resilience, six Target Groups, encompassing the entire value chain, with focus on building owners and facility managers as actors with major decision-making capacity. The building lifecycle data Capitalisation toolset integrates high-added value services for the comprehensive management of: energy planning and operation, virtual facility management, quantified indoor health, low-carbon renovation planning and urban context integration. Actors in the ecosystem will be engaged across the value chain, through a holistic engagement strategy that will embed the project’s outcomes in current and future industrial, but also user needs. INBLANC will be demonstrated in six demo cases, reflecting six very different use-case scenarios, from heritage renovation, to education, to energy flexible neighbourhoods, public building portfolios, large scale health facilities and finally city-scale implementation. Through the ambitious demonstrations, feedback will be collected and incorporated into a system completion process to prove near-market readiness.

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  • Funder: European Commission Project Code: 101137974
    Funder Contribution: 4,090,270 EUR

    WAVETAILOR focuses two industrial scenarios which are related to the complex multi-material component and assembly. The first one is Directed Energy Deposition of a multimaterial leading edge for a hypersonic hydrogen-driven airplane, while the second relates to the Powder Bed Fusion of complex multi-material assembly of a drone for urban delivery. The challenges in both cases are related with zero-defect manufacturing, sustainability and first-time-right manufacturing. WAVETAILOR aims to solve the high-precision in complex material structure manufacturing, the disassembly, reuse and recycling of components, while reducing the environmental footprint of both manufacturing process and the components itself. To achieve this, three main pillars are developed in the project: 1) flexible energy efficient photonic setup based on modular diode-based laser source and multi-wavelength optics; 2) full reconfigurability of this setup, to use minimal energy and material resources in manufacturing of two use cases and 3) ZDM and ZDW strategies at assembly level controlling the compliability of complex multimaterial products at machine level, shop floor level and delocalized manufacturing chain level. The latter pillar will be based on digital sibling (shop floor level) and twin (cloud level) for automatic assessment of component/assembly design for circularity; first-time right process planning using synthetic legacy data and ZDM/ZDW based on real time process and post-process monitoring. When the WAVETAILOR objectives are achieved, the manufacturing process of the two use cases will have spent 200MWh of energy less, 923kg of waste less, while the production costs are going to be 50-65% lower. In order to prove this a dedicated sustainability study is provided along the project.

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  • Funder: European Commission Project Code: 101138376
    Funder Contribution: 9,257,520 EUR

    ELOXYCHEM will establish a commercially relevant electrochemical oxidation process that will become a strategic development to replace existing chemical conversion processes that are heavily reliant on imported materials such as nitric acid and imported fossil-fuels such as natural gas. ELOXYCHEM will promote a credible pathway for Europe’s twin transition (green and digital) by demonstrating: (i) a new transformational electrochemical conversion platform process at a pilot scale (multiple tonnes per annum) consisting of reactors and downstream separation to final products with marketable specification to reliably achieve TRL6; (ii)drop-in replacement technology for chemical conversion. ELOXYCHEM will also optimise the process to demonstrate versatility of the process to multiple feedstocks ranging from current feedstocks and future bio-based and biogenic sources. Using AI strategies for optimisation the pilot plant will be targeted improve electrochemical performance, improve lifetime and reduce cost; prove viability of integrating with renewable energy sources considering intermittency and potential to offer demand-response flexibility; integrate process design, including materials, reactor/cell, and separation methods, from the process intensification and cost perspectives. ELOXYCHEM brings together a world-leading consortium consisting of chemical/bulk material producers, manufacturers, and universities from across Europe to addresses the expected outcomes and achieve energy consumption savings of ~60% compared with existing processes, ELOXYCHEM´s disruptive approach will help chemical industries transform their production process to reduce waste, use of harmful precursor chemicals, and become less energy intensive.

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