With the dramatic growth of renewables, now is the time to revise the VPP concept. VPPs need to support not only the promotion of intermittent renewables (RES) but also the integration of all Distributed Energy Resources (DER) into the full scope of grid operations. Such a leap raises challenges: optimal combination of DER and RES in a new generation of VPPs is needed to jointly provide grid supportive flexibility with slow reaction time known from day-head and intra-day markets, as well as real-time reaction to provide fast frequency and inertial response and dynamic-phasor driven voltage control ancillary services. In a nutshell, in a DER-based power electronics-driven network VPPs need to play all the roles that synchronous machines play in a traditional system. Flexibility can be provided by going beyond electrochemical storage and exploring opportunities offered by Power2X or inverters. Demand Side Management or low-cost solutions such as Power2Heat could be deployed in a neighbourhood expanding the concept of VPPs to the concept of a Local Energy Communities. EdgeFLEX links technical solutions to societal expectations. Short reaction times can be addressed by 5G-powered edge clouds linking dispersed devices in near real-time. In this respect, a new concept of VPPs, with communications corresponding to multiple layers of dynamics, becomes possible. EdgeFLEX proposes a new architecture for VPPs deploying such a multi-layer solution, paving the way for a fully renewable energy system. VPPs are brought to a new level, enabling them to interact on markets offering various ancillary services to System Operators. EdgeFLEX will develop this next generation VPP concept and demonstrate it in the context of 3 field trials and lab tests. It will explore innovative optimisations, financial tools and business scenarios for VPPs and assess the economic and societal impact. It will actively work to remove barriers by contributing to standards and European level regulation.

GIFT is an innovative project that aims to decarbonise the energy mix of European islands. European islands have to abide by the law of their countries that push toward a greener energy mix to comply with the European and international agreements. GIFT is willing to develop innovative systems to allow islands to integrate vast amount of renewables. In order to reach that goal, the coordinator INEA has built a well-balanced consortium gathering a total of 17 partners of 7 countries, including 1 industrial partner, 9 SMEs, two municipalities, 3 research centres and 2 universities. Through the development of multiple innovative solutions, such as a virtual power system, energy management systems for harbours, factories, homes, better prediction of supply and demand and visualisation of those date through a GIS platform, and innovative storage systems allowing synergy between electrical, heating and transportation networks, GIFT will increase the penetration rate of renewable energy sources into the islands’ grid, reducing their needs for diesel generation and thus decreasing the greenhouse gases emissions directly related to it. During 4 years, the partners will develop and demonstrate the solutions in two lighthouse islands, in Hinnøya, Norway’s largest island and the small island of Procida in Italy and study the replicability of the solution in a Greek and Italian islands at the minimum, respectively Evia and Favignana. The complementarity of these islands in terms of climate, energy mix, population and activities is meant to have solutions adaptable to different situations. To even increase this, the GIFT project has started to build a replication board with associations that already gather 1640 European islands that will be able to study replication for their territories. The consortium aims to provide sustainable solutions with a strong market uptake and plans to widely disseminate their solutions and replicate it on all relevant islands in the EU and beyond.

The market for PEM fuel cells will increase to 10’s GWs per annum from 2025. For the catalyst coated membrane (CCM), a critical stack component, continuous manufacturing processes are currently being implemented by manufacturers worldwide. Whilst these will meet CCM demand for the next 10 years, the growing requirement for increased numbers of CCMs thereafter necessitates a manufacturing step-change, both in terms of cost and capacity. MAMA-MEA will address this by assembling a consortium with extensive knowledge and expertise both of fuel cell technology and manufacturing in the digital coating and printed electronic industry, to develop the highly innovative concept of an additive layer manufacturing (ALM) process for the edge-sealed CCM. The key CCM components (anode and cathode catalyst layers, ion-conducting membrane and edge seals) will be deposited with high precision and speed, one component layer on top of the other, and just in the areas of the CCM where they are required for functionality. Preliminary one-off prototypes have established the feasibility of the approach, and patent applications have been filed. MAMA-MEA will develop this innovative ALM process from MRL3 to MRL 6, by integrating the CCM components in to a single continuous roll-to-roll manufacturing process and validating the sealed CCMs in two full-size stationary application PEM fuel cell stacks. A key project objective will be an increase in the manufacturing rate of over 10 times compared to the state-of-the-art process, whilst also increasing material utilisation to 99%, and the product quality, and thus yield, to over 95%. Overall, sealed CCM direct materials and manufacturing costs will be reduced by up to 58% in the new CCMs. The project will also conduct comprehensive ex-situ characterisation and in-situ fuel cell performance and durability testing and provide an engineering design of an ALM sealed CCM production line, including quality control methodologies.

The GRASSHOPPER project aims to create a next-generation MW-size Fuel Cell Power Plant unit (FCPP), which is more cost-effective and flexible in power output, accomplishing an estimated CAPEX below 1500 EUR/kWe at a yearly production rate of 25 MWe. Large MW size PEM FCPP have been demonstrated, such as in the DEMCOPEM-2MW project, however at too high Capex level and without dynamic operation features for grid support. Grasshopper tackles these issues enabling a controlled, renewables-based energy infrastructure. The power plant will be demonstrated in the field as 100 kW sub-module pilot plant, implementing newly developed stacks, MEA’s and BoP system components, combining benefits of coherent design integration. Cost and technical optimisation will be achieved with improvements targeting MEAs (increasing current density, active area, reducing material costs incl. Pt loading), stack design (increasing stack size, power density and operating pressures, while streamlining manufacturability) and overall system balance of plant (modular design, simplified header and manifolds for gas distribution, high efficiency PV inverters, using off-the-shelf equipment where possible). This unit will be operated continuously for 8 months in industrially-relevant environment for engaging grid support modulation as part of an established on-site Demand Side Management (DSM) programme. This consortium unites component suppliers (JMFC, NFCT), research institutions (ZBT, Polimi) and integrators (AI, INEA) who will partner with existing energy market stakeholders (DSO, TSO) and EU smart grid projects committed to participate as advisory board members. This collaboration maximises the business case value proposition, by ensuring the delivered technology will respond to grid services’ requirements for flexible dynamic power operation. Innovative DSM programmes will be completed to establish the best path forward for commercialization of the technology for a fast response FCPP.