We have carefully planned this research programme to pioneer a wholly new capability in ultrasonic particle manipulation to allow electronic sonotweezers to take their place alongside optical tweezers, dielectrophoresis and other techniques in the present and future particle manipulation toolkit.Following end-user demand, particle manipulation is a rapidly growing field, notably applied to the life sciences, with emerging applications in analysis and sorting, measurement of cell forces and tissue engineering. Existing devices have valuable capabilities but also limits in terms of forces that can be produced and measured, particle sizes that can be handled, their range of compatible buffer characteristics and sensitivity to heating, and suitability for integration with sensors in low cost devices. Key to our programme is the concept of dynamic potential energy landscapes and the established ability of ultrasound to create such landscapes, potentially to generate forces under electronic / computer control. Our principal technical aim is to exploit this in integrated sonotweezers to apply and measure larger forces over longer length scales, extend micromanipulation to larger particles, and demonstrate this in pathfinder applications in life sciences.To achieve our aims, we have already carried out successful feasibility studies and brought together an outstanding multidisciplinary team of investigators including internationally established members, some of the UK's most exciting young scientists and engineers, and appropriate overseas collaborators. Such a team is a prerequisite for what we recognise as a challenging, highly complex, densely interlinked programme. Over its four years, with strong management and built-in research flexibility, we will explore key areas of science, technology and applications to create and demonstrate electronic sonotweezers. Throughout the work, there will be parallel activity in understanding of physical principles, modelling and design, state-of-the-art fabrication, sensor integration, and applications testing.

The Scottish Manufacturing Institute aims to research technology for manufacture, addressing the requirements of European, UK and regional industries. It taps into the broad expanse of research at Heriot-Watt University to deliver innovative manufacturing technology solutions. The SMI delivers high quality research and education in innovative manufacturing technology for high value, lower volume, highly customised, and high IP content products that enable European and UK Manufacturers to compete in an environment of increased global competition, environmental concern, sustainability and regulation, where access to knowledge, skills and IP determine where manufacturing is located. Our mission is to deliver high impact research in innovative manufacturing technologies based on the multidisciplinary technology resource across Heriot-Watt University, the Edinburgh Research Partnership, the Scottish Universities Physics Alliance and beyond. The Institute is organised into three themes:- Digital Tools;- Photonics; and - MicrosystemsThe vision of the Digital Tools Theme is to provide tomorrow's engineers with tools that will help them to easily capture, locate, exploit and manipulate 3D information for mechanical products of all kinds using distributed, networked resources. Photonics has strong resonance with the needs of developed economies to compete in the 21st Century global market for manufacturing, providing: routes to low cost automated manufacture; and the key processes underpinning high added value products. We have a shared conviction that photonics technologies are an essential component of any credible strategy for knowledge-based industrial production. The Photonics Theme vision is for the SMI to be internationally recognised as the leading UK focus for industrially-relevant photonics R&D, delivering a mix of academic and commercial outputs in hardware, process technology and production applications.The principal strategy of the Microsystems Theme is to research into new integration and packaging solutions of MEMS that are low cost, mass manufacturable and easily adoptable by the industry. The vision is to become a European Centre of Excellence in MEMS integration and packaging over the next 5 years. We thus aspire to service UK manufacturing industry with innovative technology for high value, lower volume, highly customised, and high IP content products; and to help UK industry expand globally in an internationally competitive market.

We have carefully planned this research programme to pioneer a wholly new capability in ultrasonic particle manipulation to allow electronic sonotweezers to take their place alongside optical tweezers, dielectrophoresis and other techniques in the present and future particle manipulation toolkit.Following end-user demand, particle manipulation is a rapidly growing field, notably applied to the life sciences, with emerging applications in analysis and sorting, measurement of cell forces and tissue engineering. Existing devices have valuable capabilities but also limits in terms of forces that can be produced and measured, particle sizes that can be handled, their range of compatible buffer characteristics and sensitivity to heating, and suitability for integration with sensors in low cost devices. Key to our programme is the concept of dynamic potential energy landscapes and the established ability of ultrasound to create such landscapes, potentially to generate forces under electronic / computer control. Our principal technical aim is to exploit this in integrated sonotweezers to apply and measure larger forces over longer length scales, extend micromanipulation to larger particles, and demonstrate this in pathfinder applications in life sciences.To achieve our aims, we have already carried out successful feasibility studies and brought together an outstanding multidisciplinary team of investigators including internationally established members, some of the UK's most exciting young scientists and engineers, and appropriate overseas collaborators. Such a team is a prerequisite for what we recognise as a challenging, highly complex, densely interlinked programme. Over its four years, with strong management and built-in research flexibility, we will explore key areas of science, technology and applications to create and demonstrate electronic sonotweezers. Throughout the work, there will be parallel activity in understanding of physical principles, modelling and design, state-of-the-art fabrication, sensor integration, and applications testing.

Our overall goal is to develop an ultraprecision dicing / grinding system that will be applicable to photonics and microsystems. Working with a set of UK companies we will develop the system as a test-bed and implement a set of cutting edge instrumentation add-ons to better control the machining of materials with sub-nanometre surface finishes and sub-100 nanometre overall tolerancing on complex objects. Dicing relies on a diamond-impregnated cutting disc driven at up to 150,000 rpm on a spindle being accurately translated relative to a workpiece. Any vibration or lack of perfection in the system will result in degraded surfaces, chipping of diced facets and edge chipping on grooves and channels. Importantly when placing the dicing blade on the spindle, there are inevitable errors in truism, for example, whether the blade is accurately at 90 degrees to the spindle axis, whether the blade is perfectly concentric, and whether the translation is truly along the direction of the blade. Of course, in the real world, these things are never truly perfect, and so a goal of the project is to implement feedback and control, which allows adaptive compensation. In the project, we will build a system using 900kg of granite to hold and create an ultra-stiff system, then use air-bearing elements and control signals to identify and create feedback loops to achieve incredible levels of surface finish and overall precision. Critically we will work in the ductile machining regime where operation in the elastic limit of the material allows us to avoid brittle fracture and the sort of damage which majorly degrades the performance of optical and microsystem elements. We will be looking at a range of optical and electronic materials, including glasses, crystals and semiconductors. In the latter phase of the project, we will be looking to adopt and create new ways to 'true' the blade, using state-of-the-art metrology to control issues of blade side-wall wear, blade flutter, non-concentricity originated machining rates and load-related vibration. From this work, we expect to gain valuable insights that will help our commercial partners. Firstly, by creating new ultra-precision machine tools in the UK, secondly understanding how best to implement advanced techniques and thirdly, by making exemplar devices in technologically important materials to really prove our approaches work.

Driven by the ever-increasing demand for performance enhancement, light weight and function integration, more and more next-generation products/components are designed to possess 3D freeform shapes (i.e. non-rotational symmetric), to integrate different shapes/structures and/or to be made of multi-materials. Examples are seen in freeform lens array photovoltaic concentrators, integrated car head-up displays for improving road safety; Lidar (light detection and range) devices for autonomous vehicle; minimal invasive surgery tools for curing aging related diseases such as cataract blindness, osteoarthritis, and saving lives, to name a few. The ratio of required product tolerance to its dimension is less than 1 part in 10e-6, i.e. in the ultra-precision manufacturing domain. The design, manufacture assembly and characterisation challenges for these products are considerable, requiring a step change in the current manufacturing system to achieve the ambitious target of securing industrial efficiency gains of up to 25% (Industrial Digitalisation Interim Report, 2017) as Britain's productivity has long lagged behind that of its competitors. The project will start from an established baseline in a unique flexible and reconfigurable hybrid micromanufacturing system developed from a recently completed EPSRC project (EP/K018345/1) and advance beyond state-of-the-art of system modelling, digital, control and automation technologies. It will research and develop the underlying science and technology for the creation of a new generation smart digital twin-driven manufacturing system that can sense consumer needs and actively self-optimise for customised next-generation high performance 3D products with enhanced productivity in a sustainable way. It will break new ground in understanding intrinsic links among product design, manufacturing and metrology with a novel product/process fingerprint approach. For the first time, a digital twin-driven automation approach which combines feedback and feed forward control algorithms with inputs from high-frequency digital twins of manufacturing process at machine level will be developed to bridge the real and virtual systems and eliminate dynamic errors and thermal errors which cannot be measured by machine encoders even the machine is running at an extremely high operational frequency to meet the required product performance through predictive control. As such, this project will make a step change in manufacturing automation which is based on linear control theory using semi-closed-looped feedback from encoders. As building blocks of the smart manufacturing system, smart multi-sense in-line surface metrology and smart assembly system will be developed to measure complex and high dynamic surface and to precision assemble large variety of parts that are difficulty to achieve before. A novel multiscale business modelling and system analysis approach will also be developed to allow integration of these smart systems and take the live data, model, predict product quality, delivery time, cost, emission, waste, and optimise the performance into the future in different scenarios. The effectiveness of the SMART will be demonstrated through manufacturing the selected demonstrators including minimal invasive surgery tools, Head-up displays, Lidar and solar cell concentrators. The consortium will transform the research outcome to industry and our society through knowledge exchange, training, industrial demonstration and deployment. A unified expertise pool in smart manufacturing established in this project will be a "one-stop-shop" for the UK industry, particularly SMEs, who are keen to exploit the benefit of the project.