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Biologicalisation considers the convergence of biology, engineering, and information technologies and offers the prospect of dramatic step-change scenarios for innovative development in many different manufacturing applications. ORGANIC will enable the biological transformation of Additive Manufacturing (AM) processes integrating bio-inspiration from nature (complex-lattice structures), bio-intelligent technologies and architectures (cognitive and evolutionary capabilities), and biomaterials (fully recyclable biocomposites) into Fused Granulate Fabrication (FGF) additive manufacturing technology. Project’s biointelligent architecture consists of: 1) Integrated process-structure-property-performance (PSPP) open optimisation tool; 2) High-precision and digitized FGF equipment; and 3) A novel cognitive control system with self-X capabilities (self-configuration, sel-monitoring, self-optimization and self-healing) for real-time data-driven decision-making that will provide autonomy to the printing process. On top the AI-based gentelligence system enables the long-term AM process evolution as an organism that evolve from generation to generation, thus allowing continuous improvement of the AM process (including hardware and software) and future printed products (lifelong learning), so reliability and sustainability of the production process are guaranteed. ORGANIC technologies will be validated in one manufacturing value chain (wind energy sector) through the first-time-right fabrication of large highly optimized bioinspired products (spar cap or shear web components used on large offshore blades) made of the combination of different fully-recyclable fiber-reinforced biocomposites using FGF additive manufacturing techniques, starting at TRL4 and achieving TRL6 by the end of the project.
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