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Process design and techno-economic analysis of dual hydrogen and methanol production from plastics using energy integrated system

This study has been dedicated towards the conversion of plastics to methanol and hydrogen. The base design (case 1) represents the conventional design for producing syngas via steam gasification of waste plastics followed by CO2 and H₂S removal. The syngas then processed in the methanol synthesis reactor to produce methanol, whereas, the remaining unconverted gases are processed in water gas shift reactors to produce hydrogen. On the other hand, an alternative design (case 2) has been also developed with an aim to increase the H2 and methanol production, which integrates the plastic gasification and the methane reforming units to utilize the high energy stream from gasification unit to heat up the feed stream of reforming unit. Both the cases have been techno-economically compared to evaluate the process feasibility. The comparative analysis revealed that case 2 outperforms the case 1 in terms of both process efficiency and economics.
- King Fahd University of Petroleum and Minerals Saudi Arabia
- University of Hull United Kingdom
- King Fahd University of Petroleum and Minerals Saudi Arabia
- National University of Sciences and Technology Pakistan
- University of Hull United Kingdom
Technical analysis, Waste plastic, 660, Economic analysis, SMR, 620, Methanol production, Gasification
Technical analysis, Waste plastic, 660, Economic analysis, SMR, 620, Methanol production, Gasification
citations This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).29 popularity This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.Top 10% influence This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).Top 10% impulse This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.Top 10%
