Abstract Forced convection through a channel partially filled with a porous medium is investigated analytically in the present work. Thermally developed condition is considered and the local thermal non-equilibrium model is utilized to obtain the exact solutions of both fluid and solid temperature fields for flow inside the porous material as well as for flow in the clear region. Nusselt number is obtained in terms of the porous insert thickness (S), porosity (ɛ) as well as pertinent parameters such as thermal conductivity ratio (k), Biot number (Bi), and Darcy number (Da). The values of S by which the temperature difference between the two phases approach to zero, for different values of Bi, k, and Da number are obtained. It is found that three mechanisms affect the Nu number i: clear fluid conduction ii: internal heat exchange in the porous medium iii: channeling effect in the clear flow. The value of S, which yields the highest Nu number is found to vary linearly from 0.8 to 0.97 as the value of Da decreases from 10−3 to 10−7. At the expense of reasonable pressure drop the optimum thickness of porous material in order to enhance the heat transfer rate is found S = 0.8.