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Sustainable Production and Consumption
Article . 2025 . Peer-reviewed
License: CC BY
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Prospective life cycle assessment of solid recovered fuel utilization and marine fuel production in cement plants

Authors: Fozer, Daniel; Owsianiak, Mikołaj; Hauschild, Michael Zwicky;

Prospective life cycle assessment of solid recovered fuel utilization and marine fuel production in cement plants

Abstract

Incumbent clinker production practices fall short of meeting carbon-emission neutral targets, pressing the need to implement waste valorization approaches in cement plants to mitigate environmental impacts. However, there is a lack of knowledge on the future environmental performance of emerging waste-to-heat and fuel upcycling in clinker manufacturing. This study examines the prospective life cycle impacts of (1) solid recovered fuel (SRF) utilization and (2) on-site marine fuel production using integrated fluidized bed pyrolysis to substitute fossil fuels in clinker production and marine transportation. Environmental impacts are projected between 2025 and 2050 by applying learning effects in the foreground life cycle inventory and shared socioeconomic pathways (SSP1, SSP2), extended with the 1.9 W m−2 representative concentration pathway (SSP2-RCP1.9), in the background system. The highest decarbonization progress (−538.9 kg CO2-eq (t clinker)−1) is achieved under the SSP2-RCP1.9 development trajectory, driven by avoidance of emissions from waste management systems and converting biogenic carbon-rich municipal solid waste resources. The predicted CO2-eq impacts are found to be lower than the point source emission from raw meal calcination in several SSP scenarios, indicating that carbon-emission neutrality is attainable in combination with retrofitted carbon capture, utilization, and storage (CCUS) technologies. The assessment highlights the potential for burden shifting to other environmental impacts, e.g., particulate matter formation (+37.0 % by 2050), pointing to the need to evaluate additional pyrolysis oil upgrading and NOX emission mitigation strategies. Overall, synergizing waste pyrolysis with clinker production is found to be favourable due to (i) improved energy requirements, (ii) reduced fossil fuel use and impacts on climate change and ecosystem quality, and (iii) high potential for technological learning-driven environmental progress.

Country
Denmark
Related Organizations
Keywords

Prospective life cycle assessment, /dk/atira/pure/sustainabledevelopmentgoals/affordable_and_clean_energy; name=SDG 7 - Affordable and Clean Energy, Fluidized bed pyrolysis, /dk/atira/pure/sustainabledevelopmentgoals/life_below_water; name=SDG 14 - Life Below Water, Cement plant, Marine fuel, /dk/atira/pure/sustainabledevelopmentgoals/climate_action; name=SDG 13 - Climate Action, Decarbonization, /dk/atira/pure/sustainabledevelopmentgoals/responsible_consumption_and_production; name=SDG 12 - Responsible Consumption and Production, /dk/atira/pure/sustainabledevelopmentgoals/sustainable_cities_and_communities; name=SDG 11 - Sustainable Cities and Communities, Learning effects

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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
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hybrid
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Energy Research