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Other literature type . 2022
License: CC BY
Data sources: Datacite
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Other literature type . 2022
License: CC BY
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Journal of the Air & Waste Management Association
Article . 2022 . Peer-reviewed
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Removal of a mixture of formaldehyde and methanol vapors in biotrickling filters under mesophilic and thermophilic conditions: Potential application in ethanol production

Authors: Mitham Al-Faliti; Bruce Dvorak; Ashraf Aly Hassan;

Removal of a mixture of formaldehyde and methanol vapors in biotrickling filters under mesophilic and thermophilic conditions: Potential application in ethanol production

Abstract

Ethanol is a significant source of energy as a biofuel; however, its production using corn involves the generation of harmful emissions from both fermentation tanks and dryers. Scrubbers control the emissions from fermentation tanks, while the emissions from the dryers are controlled by regenerative thermal oxidizers. Potential alternatives to these energy- and water-intensive technologies are biotrickling filters (BTFs). In this study, two BTFs were operated in parallel to treat formaldehyde and methanol emissions in a volumetric ratio of 4:1, one at 25°C (mesophilic), and the other at 60°C (thermophilic). The mesophilic BTF simulated emissions from fermentation tanks, while the thermophilic BTF simulated emissions from dryers. Both beds were operated at an empty bed residence time of ~30 s and influent formaldehyde concentrations of 20, 50, and 100 parts per million per volume (ppmv). Formaldehyde polymerization was reduced in this study by adding NaOH to pH levels of 7.0–7.4 and heating the solution to a temperature of 60°C. BTFs have successfully removed formaldehyde at typical ethanol plants emissions ~21 ppmv. The BTF technology have the potential in replacing the conventional air treatment methods used at ethanol plants. Implications: Currently, ethanol plants remove and treat hazardous air pollutants (HAPs) using wet scrubbers from the fermenter off-gasses and using thermal oxidizers to combust off-gasses. The utilization of biotrickling filters (BTFs) for HAP removal generally and formaldehyde particularly has wide implication in the field of renewable energy. Utilizing BTFs in the 200+ ethanol plants in USA will save cost and reduce water and energy needs significantly. BTFs can reduce an ethanol plant’s carbon intensity (CI) by 1 to 3 g CO2/MJ. This can result in roughly $50 million per year in additional revenue in Nebraska for instance.

Related Organizations
Keywords

Air Pollutants, Ethanol, Methanol, Water, Biodegradation, Environmental, Bioreactors, Formaldehyde, Gases, Filtration

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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
2
Average
Average
Average
Green