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Applied Sciences
Article . 2020 . Peer-reviewed
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Applied Sciences
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Applied Sciences
Article . 2020
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A Sparse Autoencoder-Based Unsupervised Scheme for Pump Fault Detection and Isolation

Authors: Xiaoxia Liang; Fang Duan; Ian Bennett; David Mba;

A Sparse Autoencoder-Based Unsupervised Scheme for Pump Fault Detection and Isolation

Abstract

Pumps are one of the most critical machines in the petrochemical process. Condition monitoring of such parts and detecting faults at an early stage are crucial for reducing downtime in the production line and improving plant safety, efficiency and reliability. This paper develops a fault detection and isolation scheme based on an unsupervised machine learning method, sparse autoencoder (SAE), and evaluates the model on industrial multivariate data. The Mahalanobis distance (MD) is employed to calculate the statistical difference of the residual outputs between monitoring and normal states and is used as a system-wide health indicator. Furthermore, fault isolation is achieved by a reconstruction-based two-dimensional contribution map, in which the variables with larger contributions are responsible for the detected fault. To demonstrate the effectiveness of the proposed scheme, two case studies are carried out based on a multivariate data set from a pump system in an oil and petrochemical factory. The classical principal component analysis (PCA) method is compared with the proposed method and results show that SAE performs better in terms of fault detection than PCA, and can effectively isolate the abnormal variables, which can hence help effectively trace the root cause of the detected fault.

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Keywords

Technology, QH301-705.5, T, Physics, QC1-999, unsupervised learning, Engineering (General). Civil engineering (General), fault detection, multivariate data, Chemistry, sparse autoencoders, pump, TA1-2040, Biology (General), QD1-999

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
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    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
24
Top 10%
Top 10%
Top 10%
gold