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Energies
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Energies
Article . 2020
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Electromagnetic and Calorimetric Validation of a Direct Oil Cooled Tooth Coil Winding PM Machine for Traction Application

Authors: Alessandro Acquaviva; Stefan Skoog; Emma Grunditz; Torbjörn Thiringer;

Electromagnetic and Calorimetric Validation of a Direct Oil Cooled Tooth Coil Winding PM Machine for Traction Application

Abstract

Tooth coil winding machines offer a low cost manufacturing process, high efficiency and high power density, making these attractive for traction applications. Using direct oil cooling in combination with tooth coil windings is an effective way of reaching higher power densities compared to an external cooling jacket. In this paper, the validation of the electromagnetic design for an automotive 600 V, 50 kW tooth coil winding traction machine is presented. The design process is a combination of an analytical sizing process and FEA optimization. It is shown that removing iron in the stator yoke for cooling channels does not affect electromagnetic performance significantly. In a previous publication, the machine is shown to be thermally capable of 25 A/mm 2 (105 Nm) continuously, and 35 A/mm 2 (140 Nm) during a 10 s peak with 6 l/min oil cooling. In this paper, inductance, torque and back EMF are measured and compared with FEA results showing very good agreement with the numerical design. Furthermore, the efficiency of the machine is validated by direct loss measurements, using a custom built calorimetric set-up in six operating points with an agreement within 0.9 units of percent between FEA and measured results.

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Keywords

electromagnetic design, Technology, permanent magnet machines; electromagnetic design; model verification; performance evaluation; calorimetric measurement; oil cooling; efficiency validation, T, oil cooling, permanent magnet machines, performance evaluation, model verification, calorimetric measurement

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    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
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    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
15
Top 10%
Top 10%
Top 10%
gold
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