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Journal of Manufacturing and Materials Processing
Article . 2023 . Peer-reviewed
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Sensors
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Determination of the Influence of the Tool Side Stress Superposition and Tool Geometry on the Cut Surface Quality during Precision Shear Cutting

Authors: Alexander Graf; Verena Kräusel; Dieter Weise; Jana Petrů; Jiří Koziorek; Pravishan Bhandari;

Determination of the Influence of the Tool Side Stress Superposition and Tool Geometry on the Cut Surface Quality during Precision Shear Cutting

Abstract

Shearing high-strength steels often leads to a subpar cut quality and excessive stress on the tool components. To enhance the quality of the cut surface, intricate techniques like fine blanking are commonly employed. However, for applications with lower quality requirements, precision shear cutting offers an alternative solution. This research paper introduces a novel approach to directly superimpose radial stress on a workpiece during the precision shear cutting process and showcases for the first time how the application of direct stress superimposition can impact the cut surface by concurrently modifying the shear cutting edge and punch surface. A statistical experimental design is employed to investigate the interrelationships between the parameters and their effects. The results indicate that the overall cut quality, including cylindricity, clean-cut angle, rollover height, and tool stress, defined by punch force and retraction force, is influenced by the superimposed stress. Regarding the clean-cut zone, the statistical significance of direct radially superimposed stress was not observed, except when interacting with sheet thickness and clearance. Additionally, the sheet thickness and cutting gap emerged as significant parameters affecting the overall quality of the cut surface.

Country
Czech Republic
Keywords

metal shearing, Production capacity. Manufacturing capacity, high strength steel; metal shearing; precision shear cutting; stress superposition; tool surface modification; statistical experimental design, high strength steel, tool surface modification, statistical experimental design, precision shear cutting, stress superposition, T58.7-58.8

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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
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