Laser Grooved Buried Contact (LGBC) solar cell technology is an attractive way for the production of solar cells designed to operate at one sun. Although LGBC cells can have higher efficiency when compared to standard screen-printed solar cells, a more complex manufacturing process is required, increasing their relative costs. In the FP6 EU funded project “Lab2Line,” screen print and LGBC solar cell processing techniques are hybridized in order to produce lower cost high efficiency solar cells processed on large area mono-crystalline wafers, using techniques scalable to industry. Two hybrid approaches have been considered: in the first, screen-print (SP) is applied for both rear and front contacts; in the second process SP is applied only to the rear and then electroless plating is used to form the front contacts. Both Lab2Line hybrid approaches offer high average efficiencies with a small performance distribution, while simultaneously presenting a more compact, cost effective option to production. The combination of SP techniques with LGBC processes and electroless plating has led to a maximum efficiency of 17.34% for the first process and 18% (17.44% average on 171 wafers) for the latter. Modules having such cells result in FF of 79.0% and efficiency of 17.0%.

25th European Photovoltaic Solar Energy Conference and Exhibition / 5th World Conference on Photovoltaic Energy Conversion, 6-10 September 2010, Valencia, Spain; 1660-1664