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Effects of epitaxial growth on the optimum condition of intrinsic amorphous silicon oxide buffer layers for silicon heterojunction solar cells

Effects of epitaxial growth on the optimum condition of intrinsic amorphous silicon oxide buffer layers for silicon heterojunction solar cells
Abstract Intrinsic amorphous silicon oxide (a-Si 1 − x O x :H) buffer layers were deposited on both sides of crystalline silicon (c-Si) wafers using plasma-enhanced chemical vapor deposition (PECVD) technique. The input gas flow ratio of carbon dioxide (CO 2 ) to silane (SiH 4 ) was varied in a wide range to study the passivation and structural properties of the a-Si 1 − x O x :H buffer layers. In this work, when the a-Si 1 − x O x :H layer was quite thick (> 15 nm), an extremely high effective lifetime of ~ 10 ms was achieved on the n-type float-zone c-Si (~ 3 Ω-cm, ~ 280 μm) at moderate CO 2 /SiH 4 flow ratios, resulting in an exceptionally low surface recombination velocity ( 2 /SiH 4 flow ratio was either rather low ( 0.47), the surface passivation quality would deteriorate significantly. In addition, a certain amount of epitaxial phase (epi-Si) was observed in some excellent buffer layers made at the moderate CO 2 /SiH 4 ratios. Moreover, it was found that the epi-Si content could be gradually suppressed by slightly increasing the CO 2 /SiH 4 ratio without affecting passivation quality. When the a-Si 1 − x O x :H buffer layer thickness was kept at only a few nanometers as required by silicon heterojunction (SHJ) solar cells, the PECVD optimum condition (CO 2 /SiH 4 ratio) for buffer layers was revealed by applying the a-Si 1 − x O x :H buffer layers directly in a practical SHJ solar cell. We found that when the a-Si 1 − x O x :H buffer layer containing a certain amount (~ 22%) of epi-Si was employed at the back-surface-field side of the solar cell, a high open-circuit voltage ( V OC ) and a high fill factor (FF) were obtained at the same time. By contrast, at the emitter side of the solar cell, only the buffer layer without any epi-Si can be used to provide high-quality surface passivation for an excellent SHJ solar cell.
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