• Energy Research

For enhancing the heat storage and encapsulation performances of organic phase change materials (PCMs), a carbon foam (CF) with a continuous dual-scale pore structure (DCF) was developed. Employing the as-prepared DCF as a stearic acid (SA) support, a novel shape-stabilized SA-CF composite PCM with a continuous dual-scale interpenetrating network structure was achieved through the impregnation of SA into the DCF. DCF-900, prepared at an activation temperature of 900 °C, possesses a high loading capacity of 89.54 wt % for melted SA without leakage. The resulting SA/DCF-900 composite with a continuous dual-scale interpenetrating network structure exhibits excellent comprehensive performances with a good synergistic effect. The composite presents a thermal conductivity of 1.298 W/m·K and an encouraging compressive strength of 9.03 MPa, which increase by 2.25-fold and 3.56-fold compared with those of DCF-900, respectively. Furthermore, its melting and freezing enthalpies reach 192.8 and 192.7 J/g with a storage efficiency of about 100%, respectively; meanwhile, it displays excellent thermal cycle stability and reversibility after 600 thermal cycles with a high melting/freezing enthalpy retention rate of up to 96%. More importantly, its light-to-thermal conversion efficiency reaches 91.8% under a light intensity of 100 mW/cm2. Consequently, the SA/DCF-900 composite is a promising candidate for high-performance PCMs.

Abstract Three-dimensional porous carbon materials have received extensive attention as supports for shape-stabilized phase change materials (PCMs). In order to improve the loading capacity, thermal conductivity and encapsulation performance for PCMs, a three-dimensional graphitized carbon foam (GCF) was developed with gradient hierarchical porous surface. The GCF was successfully prepared by pyrolysis of nano-magnesium oxide/epoxy resin mixture followed by surface treatment through a carbon-thermal reaction of Fe2O3. Using the GCF prepared at 1200 °C (GCF-1200) as a support for stearic acid (SA), a novel three-dimensional network-based SA/GCF composite was achieved as shape-stabilized PCM. The results show that the GCF-1200 has a large SA loading capacity of 84.66 wt% without any liquid leakage. The prepared SA/GCF-1200 composite exhibits a good interfacial bonding between the GCF-1200 and SA without obvious phase separation in its fracture surface. The composite possesses a high compressive strength of 9.45 MPa increasing by about 3.02-fold compared with the GCF-1200, and meanwhile has a significantly improved thermal conductivity of 1.012 W/m K by 4.36 times that of pristine SA. In addition, the melting and freezing enthalpy for the composite was measured as 181.8 and 182.7 J/g, respectively, which corresponds to a thermal storage efficiency of up to 99.9%. More importantly, it presents excellent thermal reliability and chemical stability without evident changes in enthalpy after 200 thermal cycles. Therefore, the composite has a great potential for thermal energy storage applications.