• Energy Research
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The introduction of pillared agents or dopants to the graphene used as the electroactive material in supercapacitor electrodes can be an efficient way to facilitate ion transfer, mitigate re-stacking, and improve electrochemical performance. We evaluated the effect of different precursors containing nitrogen (N) and sulfur (S) atoms to dope graphene flake (GF) lattices. The electrochemical performance of the doped GF was assessed in 1 M KOH and 1 M Na2SO4 electrolytes. N- and S-doped GF flakes were synthesized via mechanochemical synthesis, also known as ball milling. After being ground, the materials were calcined under N2. The physicochemical characterization of the materials evidenced the co-doping of both S and N into the graphene backbone, as corroborated by the results of Raman spectroscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). As shown by the results, the nature of the precursors influences the ratio of S and N in the doped graphene flakes and, consequently, the response of the electroactive electrode material. The co-doping obtained using 4-amino-3-hydrazino-5-mercapto-1,2,4-triazole revealed a specific capacitance of 48 F.g−1 at 1.0 A∙g−1 and over 90% capacitance retention after 10,000 cycles at 10.0 A∙g−1 in Na2SO4.

Hybrid capacitors have been developed to bridge the gap between batteries and ultracapacitors. These devices combine a capacitive electrode and a battery-like material to achieve high energy-density high power-density devices with good cycling stability. In the quest of improved electrochemical responses, several hybrid devices have been proposed. However, they are usually limited to bench-scale prototypes that would likely face severe challenges during a scaling up process. The present case study reports the production of a hybrid prototype consisting of commercial activated carbon and nickel-cobalt hydroxide, obtained by chemical co-precipitation, separated by means of polyolefin-based paper. Developed to power a 12 W LED light, these materials were assembled and characterized in a coin-cell configuration and stacked to increase device voltage. All the processes have been adapted and constrained to scalable conditions to ensure reliable production of a pre-commercial device. Important challenges and limitations of this process, from geometrical constraints to increased resistance, are reported alongside their impact and optimization on the final performance, stability, and metrics of the assembled prototype.

Cyclic Voltammetry is an analysis method for characterizing the behaviors of electrochemically active materials by measuring current through defined potential sweeps. The current–potential relationship depends on key variables such concentration of electrolyte, electron-transfer rate, and the distance and time of species in relation to the electroactive surface of the material. A MATLAB® simulation was developed on a diffusion and kinetics basis, simulating the equations of Fick’s second law and Butler–Volmer, respectively, towards understanding the energy-storage mechanisms of cobalt hydroxide electrodes. The simulation was compared to a real cobalt hydroxide system, showing an accurate approximation to the experimentally obtained response and deviations possibly related to other physical/chemical processes influencing the involved species.