• Energy Research
• 6. Clean water close

Main goal of the study was present the results of some respirometric measurements of activated sludge biodegrading the substrate in the wastewater originated in selected sections of the dairy processing line. The following dairy production effluents were analyzed in the research: the pumping station wastewater (combined wastewater from all the sections of the dairy factory), the apparatus room wastewater, the butter section wastewater, the milk reception point wastewater, the cheese section wastewater and the cottage cheese section wastewater. Apart from that, sweet and sour whey, which are secondary products of hard cheese and cottage cheese production, respectively, was the subject of the research. The amount of organic matter being oxidized during a 5-day measurement session was calculated on 1g of the activated sludge biomass. The research was conducted at the temperature of 20 degrees C and 35 degrees C at the applied sludge loading rate of A'=0.2 g BOD g(-1) dry mass d(-1), which ensured complete biodegradation. The results indicated a correlation between a technological process of dairy processing, an ultimate outcome of which was the wastewater analyzed, and dairy wastewater biodegradability. The results confirmed that all dairy processing effluents can be treated together, with the exception of whey, whose complex biodegradation demands may cause too much burden to any wastewater treatment technological system and thus should be managed within a separate installation.

Production and consumption of confectionery products have increased worldwide, thus, effective management of wastewater produced is now an important issue. The confectionery high-load sewage was explored for biogas production in an innovative-design anaerobic reactor with labyrinth flow. The experimental studies were focused on determining the best technological parameters of anaerobic digestion for the effective removal of pollutants and obtaining high CH4 production efficiency. It was found that organic loading rate (OLR) of 5.0–6.0 g COD/L·d contributed to the highest CH4 generation of 94.7 ± 6.1 to 97.1 ± 5.1 L CH4/d, which corresponded to a high COD removal of 75.4 ± 1.5 to 75.0 ± 0.6%. Under such conditions the FOS/TAC ratio was below 0.4, indicating reactor stability, and pH was on the level of 7.15 ± 0.04 at OLR 5.0 g COD/L·d and 7.04 ± 0.07 at OLR 6.0 g COD/L·d.

Ultrasonic disintegration is one of the most interesting technologies among all known and described technologies for sewage sludge pre-treatment before the process of methane fermentation. This study was aimed at determining the effects of an innovative ultrasonic string disintegrator used for sewage sludge pre-treatment on the effectiveness of methane fermentation process. In this experiment, we used a device for disintegration of organic substrates, including sewage sludge, with the use ultrasonic waves. Its technical solution is protected by a patent no. P. 391477 – Device for destruction of tissue and cell structures of organic substrate. The volume of biogas produced ranged from 0.194±0.089 dm3/g o.d.m. at loading of 5.0 g o.d.m./dm3 and power of 50 W to 0.315±0.087 dm3/g o.d.m. at loading of 4.0 g o.d.m./dm3 and ultrasounds power of 125 W. The study demonstrated a positive effect of sewage sludge sonication on the percentage content of methane in biogas. Sewage sludge exposure to 125 W ultrasounds increased methane content in biogas to 68.3±2.5 % at tank loading of 3.0 g o.d.m./dm3.

One of the most important factors in determining the profitable production of microalgae biomass is the use of a cost effective growth medium that is rich in nutrients. The objective of the study was to determine the possibility of using digestates from anaerobic digestion of different feedstock mixtures as the media for Scenedesmus sp. cultivation. A different liquid digestate composition was obtained in terms of organic compounds, phosphorus, and nitrogen concentrations, depending on the substrates used in the anaerobic digestion. It was found that the highest biomass production was obtained when using digestate from anaerobic digestion of the feedstock mainly composed of microalgae biomass, which was characterized by low organic compounds concentration. In this case, the average biomass concentration reached 2382 mg total solids/L. A lower Scenedesmus sp. biomass yield was obtained using digestate from anaerobic digester processing feedstock based on maize silage and cattle menure. In the variants of the study, it was also found that the increase in the initial concentration of ammonia nitrogen in the growth medium up to 160 mg/L significantly reduced the growth of Scenedesmus sp. The results indicated the possibility of a high ammonia nitrogen and orthophosphates removal from anaerobic digestates by Scenedesmus sp. microalgae. Phosphorus concentration in the cultivation medium is a limiting factor for the growth of Scenedesmus sp., thus phosphorus supplementation should be considered when using liquid digestate as the culture medium. The optimization model indicated that the volume of liquid digestate that was used for preparing the cultivation medium, the initial concentration of organic compounds, and the initial concentration of ammonia nitrogen had a significant impact on the production of Scenedesmus sp. biomass.

This study aimed at evaluating the methane potential of two ultrafiltration (UFP) and two diafiltration (DFP) permeates generated during milk protein concentration. The permeates were characterized by a different chemical oxygen demand (COD) ranging from 7610 mg O2/L to 57,020 mg O2/L. The CH4 production efficiency was recorded for 20 days and ranged from 149 to 181 NL/kg CODadded. Moreover, the possibilities of the use of UFP/DFP to produce electricity and heat with a combined heat and power (CHP) unit was analyzed to underline the impact of the implementation of anaerobic digestion on the electric and thermal energy requirements of a dairy plant. It was concluded that the application of anaerobic digestion to UFP and DFP treatments generates the energy required to cover all the large-scale dairy plant energy demands and produce extra income. The amount of permeates generated annually in the analyzed dairy plant will enable the production of approx. 22,699 MWh of electricity and 85,516 GJ of heat. This would require a biogas plant with a 3 MW yield. Additionally, the lactose production from UFP/DFP was considered as an alternative or parallel solution for its management. The study confirmed that the biogas and lactose production from UFP/DFP enables plant owners to adjust a plant’s management towards one of these two solutions.

Recent years have brought significant evolution and changes in wastewater treatment systems. New solutions are sought to improve treatment efficiency, reduce investment/operational costs, and comply with the principles of circular economy and zero waste. Microbial granules can serve as an alternative to conventional technologies. Indeed, there has been fast-growing interest in methods harnessing aerobic (AGS) and anaerobic (AnGS) granular sludge as well as microbial-bacterial granules (MBGS), as evidenced by the number of studies on the subject and commercial installations developed. The present paper identifies the strengths and weaknesses of wastewater treatment systems based on granular sludge (GS) and their potential for energy production, with a particular focus on establishing the R&D activities required for further advance of these technologies. In particular, the impact of granules on bioenergy conversion, including bio-oil recovery efficiency and biomethane/biohydrogen yields, and bioelectrochemical systems must be assessed and optimized.

The technology of aerobic granular sludge (AGS) seems prospective in wastewater bio-treatment. The characteristics as well as compactness and structure of AGS have been proved to significantly affect the effectiveness of thus far deployed methods for sewage sludge processing, including anaerobic digestion (AD). Therefore, it is deemed necessary to extend knowledge on the possibilities of efficient AGS management and to seek viable technological solutions for methane fermentation of sludge of this type, including by means of using the pre-treatment step. Little is known about the pre-treatment method with solidified carbon dioxide (SCO2), which can be recovered in processes of biogas upgrading and enrichment, leading to biomethane production. This study aimed to determine the impact of AGS pre-treatment with SCO2 on the efficiency of its AD. An energy balance and a simplified economic analysis of the process were also carried out. It was found that an increasing dose of SCO2 applied in the pre-treatment increased the concentrations of COD, N-NH4+, and P-PO43− in the supernatant in the range of the SCO2/AGS volume ratios from 0.0 to 0.3. No statistically significant differences were noted above the latter value. The highest unit yields of biogas and methane production, reaching 476 ± 20 cm3/gVS and 341 ± 13 cm3/gVS, respectively, were obtained in the variant with the SCO2/AGS ratio of 0.3. This experimental variant also produced the highest positive net energy gain, reaching 1047.85 ± 20 kWh/ton total solids (TS). The use of the higher than 0.3 SCO2 doses was proved to significantly reduce the pH of AGS (below 6.5), thereby directly diminishing the percentage of methanogenic bacteria in the anaerobic bacterial community, which in turn contributed to a reduced CH4 fraction in the biogas.

One of the identified obstacles to the development of biogas plants is the limited sources of organic substrates. Hydrophytes varying in morphology, chemical composition, and origin proved to be viable alternatives. This study’s aim was to determine the feasibility of deploying biomass from the cleansing of water reservoirs for anaerobic digestion. A mass and energy balance was estimated for Warmia–Mazury Province (Poland), the so-called Thousand Lake District. The effectiveness of anaerobic digestion was determined in anaerobic batch respirometric reactors. The biomass of hydrophytes harvested from this area approximated 38,070 Mg FM/year. The biogas yield from emergent plants approximated 350 m3/MgVS, and the average CH4 content of biogas reached 55%, whereas the respective values obtained from submerged biomass reached 270 m3/MgVS and 58% CH4. The total CH4 volume achievable from the facility fed with waste biomass of this type allows producing ca. 1,654,560 m3CH4/year, which enables reaching 866 kW theoretical thermal power and 636 kWe net electrical power with the facility. The contribution of biomass from mowing in this energy effect was about 84%, whereas that of the submerged vegetation obtained by hacking the bottom was 16%.