• Energy Research

Large-scale deployment of photovoltaic (PV) modules has considerably increased in recent decades. Given an estimated lifetime of 30 years, the challenge of how to handle large volumes of end-of-life PV modules is starting to emerge. In this Perspective, we assess the global status of practice and knowledge for end-of-life management for crystalline silicon PV modules. We focus in particular on module recycling, a key aspect in the circular economy of photovoltaic panels. We recommend research and development to reduce recycling costs and environmental impacts compared to disposal while maximizing material recovery. We suggest that the recovery of high-value silicon is more advantageous than the recovery of intact silicon wafers. This approach requires the identification of contaminants and the design of purification processes for recovered silicon. The environmental and economic impacts of recycling practices should be explored with techno–economic analyses and life-cycle assessments to optimize solutions and minimize trade-offs. As photovoltaic technology advances rapidly, it is important for the recycling industry to plan adaptable recycling infrastructure. The increasing deployment of photovoltaic modules poses the challenge of waste management. Heath et al. review the status of end-of of-life management of silicon solar modules and recommend research and development priorities to facilitate material recovery and recycling of solar modules.

Large-scale deployment of photovoltaic (PV) modules has considerably increased in recent decades. Given an estimated lifetime of 30 years, the challenge of how to handle large volumes of end-of-life PV modules is starting to emerge. In this Perspective, we assess the global status of practice and knowledge for end-of-life management for crystalline silicon PV modules. We focus in particular on module recycling, a key aspect in the circular economy of photovoltaic panels. We recommend research and development to reduce recycling costs and environmental impacts compared to disposal while maximizing material recovery. We suggest that the recovery of high-value silicon is more advantageous than the recovery of intact silicon wafers. This approach requires the identification of contaminants and the design of purification processes for recovered silicon. The environmental and economic impacts of recycling practices should be explored with techno–economic analyses and life-cycle assessments to optimize solutions and minimize trade-offs. As photovoltaic technology advances rapidly, it is important for the recycling industry to plan adaptable recycling infrastructure. The increasing deployment of photovoltaic modules poses the challenge of waste management. Heath et al. review the status of end-of of-life management of silicon solar modules and recommend research and development priorities to facilitate material recovery and recycling of solar modules.

This study compared module power loss for 36 modules that endured various accelerated aging test sequences before installation outdoors on a 10-kWp array in Birmingham, AL, USA for 1.72 to 2.72 years. Twelve modules endured standard IEC 61215 aging tests and 24 endured Qualification Plus (Qual Plus). Modules in each group were further split into two test sequences with different exposures. Electrical parameter variations were analyzed as a function of aging test and field exposure history. Fill factor loss was determined to be the cause of observed decreases in power output during accelerated aging tests, while decreases in both open circuit voltage and fill factor dominated the power loss during subsequent on-sun testing. Quantified cell crack features were extracted via computer vision tools from electroluminescence images and correlated with power loss. Results illustrate that standard aging tests led to negligible cracks, while Qual Plus test sequences yielded more severe cracks. While correlating results from qualification tests with in-field performance degradation parameters remains a challenge, this study provides new insights on specific environmental stressors and crack features that may play a role in power loss. Insights on accelerated aging protocols are discussed.

This study compared module power loss for 36 modules that endured various accelerated aging test sequences before installation outdoors on a 10-kWp array in Birmingham, AL, USA for 1.72 to 2.72 years. Twelve modules endured standard IEC 61215 aging tests and 24 endured Qualification Plus (Qual Plus). Modules in each group were further split into two test sequences with different exposures. Electrical parameter variations were analyzed as a function of aging test and field exposure history. Fill factor loss was determined to be the cause of observed decreases in power output during accelerated aging tests, while decreases in both open circuit voltage and fill factor dominated the power loss during subsequent on-sun testing. Quantified cell crack features were extracted via computer vision tools from electroluminescence images and correlated with power loss. Results illustrate that standard aging tests led to negligible cracks, while Qual Plus test sequences yielded more severe cracks. While correlating results from qualification tests with in-field performance degradation parameters remains a challenge, this study provides new insights on specific environmental stressors and crack features that may play a role in power loss. Insights on accelerated aging protocols are discussed.