• Energy Research
• Restricted close
• 11. Sustainability close
• Aurora Universities Network close
• Transport Research close

Fleets of commercial vehicles for delivery services in urban areas constitute road transportation means which are required to run relatively short distances and to respect anti-pollution laws commonly imposed by many municipalities. For this kind of commercial applications, high efficiency and eco-friendly electric propulsion systems offer an interesting alternative to thermal engines. This paper is focused on the analysis of such solution, by presenting experimental results obtained with a ZEBRA battery based propulsion system, designed to power a specific urban unit within the category of electric commercial vehicles. A novel contribution is added to the relevant literature concerning battery based electric powertrains for road vehicles. The main novelty consists in a wide range of experimental results and performance analysis carried out with reference to the real behavior of both the whole propulsion system and each main component, when powering the commercial vehicle, on the urban part of the NEDC (New European Driving Cycle) standard driving cycle, at different slopes. The experimental results, expressed through electrical and mechanical parameters, are initially evaluated by means of a quasi-static numerical model of the electric powertrain and then experimentally verified with the support of a 1:1 scale laboratory dynamic test bench. The procedure followed and presented in this paper definitely demonstrates the good design and performance, obtained for the evaluated propulsion system, in satisfying the real energy and power requirements, specific of an urban use for delivery commercial vehicles, in terms of daily autonomy and slopes. The collections of experimental results, analyzed in the paper, represent in addition a useful set of data for simulation in order to build, verify and improve models in their outputs.

This paper is aimed to experimentally analyse the effectiveness of a hybrid storage system, when powering a commercial vehicle for urban use. The hybrid energy storage system is composed by two ZEBRA batteries, combined with an electric double layer capacitor (EDLC) module. The integration of those storage systems is obtained by means of a bidirectional DC/DC converter, which balances the electric power fluxes between batteries and super-capacitors, depending on the driving operative conditions. Modeling and simulations are preliminarily conducted with reference to the specific case study of an electric version of the Renault Master, supplied by the above described hybrid storage system. That theoretical activity allows the optimization of rule based energy management strategies for the hybrid energy storage system, in terms of the effectiveness in reducing the negative effects of high charging/discharging currents on battery durability. Then, the experimentation of the real power train, connected to the mentioned hybrid storage system, is carried out through a 1:1 laboratory test bench, able to perform the analysed energy management strategies on standard driving cycles, representative of the urban mission of the commercial vehicle under study. The obtained experimental results, expressed through electrical and mechanical parameters in a wide range of road operative conditions, show that the super-capacitors can improve the expected battery lifespan, with values of maximum effectiveness up to 52%, for driving patterns without negative road slopes. The procedure followed and presented in this paper definitely demonstrates the good performance of the evaluated hybrid storage system, controlled by the DC/DC power converter, to reduce the negative consequences of the power peaks associated with the urban use of commercial vehicles.