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Wood biomass is turned into industrial fuel through chipping. The efficiency of chipping depends on many factors, including chipper knife wear. Chipper knife wear was determined through a long-term follow-up study, conducted at a waste wood recycling yard. Knife wear determined a sharp drop of productivity (>20%) and a severe decay in product quality. Dry sharpening with a grinder mitigated this effect, but it could not replace proper wet sharpening. Increasing the frequency of wet sharpening sessions determined a moderate increase of knife depreciation cost, but it could drastically enhance machine performance and reduce biomass processing cost. Since benefits largely exceed costs, increasing the frequency of wet sharpening sessions may be an effective measure for reducing overall chipping cost. If the main goal of a chipper operator is to increase productivity and/or decrease fuel consumption, then managing knife wear should be a primary target. (C) 2014 Elsevier Ltd. All rights reserved.

Abstract This Special Section provides introduction to the 15th Conference Process Integration, Modelling and Optimisation for Energy Saving and Pollution Reduction (PRES 2012). In this editorial introduction, the editors are highlighting the individual articles included in this issue and discussing the main points. The main areas of this issue can be summarised as: Process Integration for Energy Saving, Integrating Renewable Energy Sources and Energy Optimisation issues.

Abstract The aim of the present study was to assess the influence of substrate concentration on the fermentative hydrogen production from sweet sorghum extract, in a continuous stirred tank bioreactor. The reactor was operated at a Hydraulic Retention Time (HRT) of 12 h and carbohydrate concentrations ranging from 9.89 to 20.99 g/L, in glucose equivalents. The maximum hydrogen production rate and yield were obtained at the concentration of 17.50 g carbohydrates/L and were 2.93 ± 0.09 L H 2 /L reactor/d and 0.74 ± 0.02 mol H 2 /mol glucose consumed, corresponding to 8.81 ± 0.02 L H 2 /kg sweet sorghum, respectively. The main metabolic product at all steady states was butyric acid, while ethanol production was high at high substrate concentrations. The experiments showed that hydrogen productivity depends significantly on the initial carbohydrate concentration, which also influences the distribution of the metabolic products.

Abstract Electrolyte-separator-free fuel cell (EFFC) is a new emerging energy conversion technology. The EFFC consists of a single-component of nanocomposite material which works as a one-layer fuel cell device contrary to the traditional three-layer anode–electrolyte–cathode structure, in which an electrolyte layer plays a critical role. The nanocomposite of a single homogenous layer consists of a mixture of semiconducting and ionic materials that provides the necessary electrochemical reaction sites and charge transport paths for a fuel cell. These can be accomplished through tailoring ionic and electronic (n, p) conductivities and catalyst activities, which enable redox reactions to occur on nano-particles and finally accomplish a fuel cell function.

Improper management of pig manure has resulted in environmental problems such as surface water eutrophication, ground water pollution, and greenhouse gas emissions. This study develops and compares 14 alternative manure management scenarios aiming at energy and nutrient extraction. The scenarios based on combinations of thermal pretreatment, anaerobic digestion, anaerobic co-digestion, liquid/solid separation, drying, incineration, and thermal gasification were compared with respect to their energy, nutrient and greenhouse gas balances. Both sole pig manure and pig manure mixed with other types of waste materials were considered. Data for the analyses were obtained from existing waste treatment facilities, experimental plants, laboratory measurements and literature. The assessment reveals that incineration combined with liquid/solid separation and drying of the solids is a promising management option yielding a high potential energy utilization rate and greenhouse gas savings. If maximum electricity production is desired, anaerobic digestion is advantageous as the biogas can be converted to electricity at high efficiency in a gas engine while allowing production of heat for operation of the digestion process. In conclusion, this study shows that the choice of technology has a strong influence on energy, nutrient and greenhouse gas balances. Thus, to get the most reliable results, it is important to consider the most representative (and up-to-date) technology combined with data representing the area or region in question.

Abstract Hydrothermal liquefaction (HTL) is a promising technology for converting organic-rich waste biomass such as swine manure (SM) and sewage sludge (SS) into energy-dense bio-crude. Until now, one of the major challenges associated with HTL is the pumpability of high dry-matter containing fibrous feedstocks for continuous processing. In this context, this batch scale study presents a suitable approach for enhancing the pumpability of the fibrous material, specifically SM, by co-processing with SS. Obtained results showed that SM was not pumpable itself due to its fibrous nature, but became pumpable by the addition of SS at overall 25 % dry matter content. It was highlighted that the sample mixture containing ~80 % of the SM was smoothly pumped with 20 % SS. Subsequently, HTL experiments were carried out on samples mixed under the ratios SM:SS (100:0, 0:100, 50:50, 80:20, and 20:80). The highest bio-crude yield (42.38 %) via maximum synergistic effect was obtained from the sample SM/SS (50:50) at ratio 1:1 with the best HHV of 36 MJ/kg. Almost 60–70 % mass of all bio-crudes contained volatiles at 350 °C. ICP-AES measurements revealed that the majority of the inorganic elements were concentrated into the solid phase, while 40–50 % of the potassium and sodium were transferred to the aqueous phase. In conclusion, using SS as a co-substrate with SM not only enhances the pumpability of SM, but its co-liquefaction has demonstrated beneficial synergistic effects on improving the energy recovery of the bio-crude.

Abstract Biogas production is one of the number of tools that may be used to alleviate the problems of global warming, energy security and waste management. Biogas plants can be difficult to sustain from a financial perspective. The facilities must be financially optimized through use of substrates with high biogas potential, low water content and low retention requirement. This research carried out in laboratory scale batch digesters assessed the biogas potential of energy crops (maize and grass silage) and solid manure fractions from manure separation units. The ultimate methane productivity in terms of volatile solids (VS) was determined as 330, 161, 230, 236, 361 L/kg VS from raw pig slurry, filter pressed manure fiber (FPMF), chemically precipitated manure fiber (CPMF), maize silage and grass silage respectively. Methane productivity based on mass (L/kg substrate) was significantly higher in FPMF (55 L/kg substrate), maize silage (68 L/kg substrate) and grass silage (45–124 L/kg substrate (depending on dry solids of feedstock)) as in comparison to raw pig slurry (10 L/kg substrate). The use of these materials as co-substrates with raw pig slurry will increase significantly the biomethane yield per unit feedstock in the biogas plant.

This work describes an analysis of the impact of distributed generation, focusing on the generation from renewable sources, in the technical losses of electrical energy distribution systems. To do so, the OPENDSS software was used to simulate the operation of two distribution feeders, considering: (a) different generation penetration levels; (b) generation with different power factors; (c) variations in the location of distributed sources in the distribution system. The results show that these factors can both interfere positively (decrease) or negatively (increase) in the distribution network technical losses levels, and therefore, there may be distortions in the recognized electrical losses by regulatory agencies, mainly due to the generation unpredictability of renewable sources.