Abstract In present work, perovskite structured proton conducting electrolyte materials BaZr0.8Y0.2 (BZY), BaZr0.8Gd0.2 (BZGd) and BaZr0.8Sm0.2 (BZSm) synthesized by cost effective combustion method are investigated for intermediate temperature solid oxide fuel cell (IT-SOFC). The synthesized BZY, BZGd and BZSm materials are sintered at low temperature (1150 °C) and the effect of low sintering temperature on electrolyte properties are also explored. Microstructure, surface morphology, elemental composition, functional group and weight loss are studied using different characterization techniques like XRD, SEM, EDX, FTIR and TGA. XRD shows cubic perovskite structure of all synthesized materials. Secondary phase of Y2O3 is observed in BZY while BaO is observed in BZGd and BZSm due to low sintering temperature. SEM micrographs reveals dense microstructure of BZSm compared to BZY and BZGd. EDX analysis confirms the required material composition within all samples with no impurities. FTIR shows the presence of hydroxyl group and metal oxides and it is observed that BZY exhibit more structural symmetry compared to BZSm and BZGd. Highest conductivity observed ( 2.2 × 10 − 3 S / c m ) for BZY due to its structural symmetry and characteristic to prefer B-site of perovskite. Also significant power densities of 0.34 Wcm−2, 0.24 Wcm−2 and 0.32 Wcm−2 for BZY, BZGd and BZSm electrolytes based cells at 650 °C implies that BZY, BZGd and BZSm can be used as IT-SOFC electrolytes.