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Journal of Cleaner Production
Article . 2023 . Peer-reviewed
License: CC BY NC ND
Data sources: Crossref
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Journal of Cleaner Production
Article . 2023 . Peer-reviewed
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High oxygen and SNG injection in blast furnace ironmaking with Power to Gas integration and CO2 recycling

Authors: Perpiñán, Jorge; Bailera, Manuel; Peña, Begona; Romeo, Luis M.; Eveloy, Valerie;

High oxygen and SNG injection in blast furnace ironmaking with Power to Gas integration and CO2 recycling

Abstract

In the last years, reduction of CO2 emissions from the steel industry has been of great importance. Carbon capture, oxygen blast furnaces and top gas recycling technologies, among others, have been deeply studied as low carbon solutions. In this paper, a novel integration of carbon capture and power to gas technologies in the steelmaking industry is presented. Green hydrogen via proton exchange membrane (PEM) electrolysis and CO2 via methyldiethanolamine (MDEA) scrubbing from the blast furnace gas (BFG) are used to produce synthetic natural gas in an isothermal fixed bed methanation plant. The latter gas is injected into the blast furnace, closing a carbon loop and reducing coal consumption. The oxygen by-produced in the electrolyser covers the entire oxygen demand of the steelmaking plant and avoids the need for an air separation unit (ASU). The novelty of this work relies on the variation of the oxygen enrichment and its temperature in the hot blast, and how it influences the power to gas integration concept. This power to gas integration is compared with a conventional BF-BOF plant from a technical, economic, energy and environmental point of view. Both plant process configurations were implemented in Aspen Plus simulations, assessing the fossil fuel demand, energy penalty, cost and CO2 emissions. Emission reduction up to 34% can be achieved with power to gas integration, with an energy penalty of 17 MJ/tHM and a cost of 352 €/tCO2.

Country
Spain
Keywords

540

  • BIP!
    Impact byBIP!
    citations
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    19
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
19
Top 10%
Average
Top 10%
Green
hybrid