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ACS Sustainable Resource Management
Article . 2024 . Peer-reviewed
License: STM Policy #29
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Energy Demand for Pyrolysis of Mixed Thermoplastics and Waste Plastics in Chemical Recycling: Model Prediction and Pilot-Scale Validation

Authors: Niklas Netsch; Michael Zeller; Frank Richter; Britta Bergfeldt; Salar Tavakkol; Dieter Stapf;

Energy Demand for Pyrolysis of Mixed Thermoplastics and Waste Plastics in Chemical Recycling: Model Prediction and Pilot-Scale Validation

Abstract

Pyrolysis of plastic waste is a key technology for closing the anthropogenic carbon cycle. The energy demand (ED) of this endothermic process is a crucial factor to evaluate its benefits compared to established recycling pathways. The pyrolysis ED can be determined experimentally. However, this is elaborate and limited in transferability. Existing models cover virgin plastics or hydrocarbon thermoplastic mixtures on a laboratory scale. Here, a model for calculating the ED of thermoplastic mixtures based on the superposition of virgin polymer data is developed. The material data, such as heat capacity, phase transition enthalpy, and reaction enthalpy, are determined using differential scanning calorimetry. Pilot-scale experiments are performed in a 1 kg/h screw reactor. These experimental data are compared to model calculations. The feedstock-specific ED for pyrolysis is plastic-type independent. It amounts to approximately 4−6% of the feedstocks’ net calorific value. The validation shows excellent accordance for virgin plastics and hydrocarbon plastics mixtures. The modeled ED of mixtures including heteroatoms is systematically underestimated, which indicates changes in the degradation mechanism. The model allows for resolving several phenomena contributing to the pyrolysis ED. The simple calculation of the ED with in-depth information on occurring phenomena enables more reliable process design, optimization, and evaluation.

Country
Germany
Related Organizations
Keywords

ddc:620, energy demand, plastic recycling, 600, polymer decomposition, pyrolysis, 620, thermal degradation, differential scanning calorimetry, Engineering & allied operations, info:eu-repo/classification/ddc/620, chemical recycling

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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
2
Average
Average
Average
Related to Research communities
Energy Research