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Global View of Biofuel Butanol and Economics of Its Production by Fermentation from Sweet Sorghum Bagasse, Food Waste, and Yellow Top Presscake: Application of Novel Technologies

نظرة عالمية على الوقود الحيوي البوتانول واقتصاديات إنتاجه عن طريق التخمير من تفل قصب السكر الحلو ونفايات الطعام والكعكة الصفراء العلوية: تطبيق التقنيات الجديدة
Authors: Nasib Qureshi; Xiaoqing Lin; S. Liu; Badal C. Saha; Adriano Pinto Mariano; Julio Polaina; Thaddeus Chukwuemeka Ezeji; +5 Authors

Global View of Biofuel Butanol and Economics of Its Production by Fermentation from Sweet Sorghum Bagasse, Food Waste, and Yellow Top Presscake: Application of Novel Technologies

Abstract

Worldwide, there are various feedstocks such as straws, corn stover, sugarcane bagasse, sweet sorghum bagasse (SSB), grasses, leaves, whey permeate, household organic waste, and food waste (FW) that can be converted to valuable biofuels such as butanol. For the present studies, an economic analysis was performed to compare butanol production from three feedstocks (SSB; FW; and yellow top presscake, YTP or YT) using a standard process and an advanced integrated process design. The total plant capacity was set at 170,000–171,000 metric tons of total acetone butanol ethanol (ABE) per year (99,300 tons of just butanol per year). Butanol production from SSB typically requires pretreatment, separate hydrolysis, fermentation, and product recovery (SHFR). An advanced process was developed in which the last three steps were combined into a single unit operation for simultaneous saccharification, fermentation, and recovery (SSFR). For the SHFR and SSFR plants, the total capital investments were estimated as $213.72 × 106 and $198.16 × 106, respectively. It was further estimated that the minimum butanol selling price (using SSB as a feedstock) for the two processes were $1.14/kg and $1.05/kg. Therefore, SSFR lowered the production cost markedly compared to that of the base case. Butanol made using FW had an estimated minimum selling price of only $0.42/kg. This low selling price is because the FW to butanol process does not require pretreatment, hydrolysis, and cellulolytic enzymes. For this plant, the total capital investment was projected to be $107.26 × 106. The butanol selling price using YTP as a feedstock was at $0.73/kg and $0.79/kg with total capital investments for SSFR and SHFR of $122.58 × 106 and $132.21 × 106, respectively. In the Results and Discussion section, the availability of different feedstocks in various countries such as Brazil, the European Union, New Zealand, Denmark, and the United States are discussed. Additionally, the use of various microbial strains and product recovery technologies are also discussed.

Country
Spain
Keywords

Pulp and paper industry, acetone, Organic chemistry, Butanol fermentation, Food science, Engineering, feedstocks, Sweet sorghum, TP500-660, Butanol, Life Sciences, Raw material, Chemistry, capital investments, Physical Sciences, Technologies for Biofuel Production from Biomass, Butanol selling price, Biotechnology, Bioethanol Production, Fermentation industries. Beverages. Alcohol, Biomedical Engineering, FOS: Medical engineering, butanol fermentation; feedstocks; capital investments; acetone; butanol selling price, Feedstocks, Environmental science, Bagasse, Acetone, Ethanol fuel, Biofuel, Biochemistry, Genetics and Molecular Biology, Molecular Biology, Waste management, Biology, Sorghum, Capital investments, Ethanol, butanol fermentation, Food waste, Metabolic Engineering and Synthetic Biology, Agronomy, Biofuel Production, Ethanol Fermentation, Catalytic Conversion of Biomass to Fuels and Chemicals, Fermentation, butanol selling price

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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
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