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Global View of Biofuel Butanol and Economics of Its Production by Fermentation from Sweet Sorghum Bagasse, Food Waste, and Yellow Top Presscake: Application of Novel Technologies

handle: 10261/215620
Worldwide, there are various feedstocks such as straws, corn stover, sugarcane bagasse, sweet sorghum bagasse (SSB), grasses, leaves, whey permeate, household organic waste, and food waste (FW) that can be converted to valuable biofuels such as butanol. For the present studies, an economic analysis was performed to compare butanol production from three feedstocks (SSB; FW; and yellow top presscake, YTP or YT) using a standard process and an advanced integrated process design. The total plant capacity was set at 170,000–171,000 metric tons of total acetone butanol ethanol (ABE) per year (99,300 tons of just butanol per year). Butanol production from SSB typically requires pretreatment, separate hydrolysis, fermentation, and product recovery (SHFR). An advanced process was developed in which the last three steps were combined into a single unit operation for simultaneous saccharification, fermentation, and recovery (SSFR). For the SHFR and SSFR plants, the total capital investments were estimated as $213.72 × 106 and $198.16 × 106, respectively. It was further estimated that the minimum butanol selling price (using SSB as a feedstock) for the two processes were $1.14/kg and $1.05/kg. Therefore, SSFR lowered the production cost markedly compared to that of the base case. Butanol made using FW had an estimated minimum selling price of only $0.42/kg. This low selling price is because the FW to butanol process does not require pretreatment, hydrolysis, and cellulolytic enzymes. For this plant, the total capital investment was projected to be $107.26 × 106. The butanol selling price using YTP as a feedstock was at $0.73/kg and $0.79/kg with total capital investments for SSFR and SHFR of $122.58 × 106 and $132.21 × 106, respectively. In the Results and Discussion section, the availability of different feedstocks in various countries such as Brazil, the European Union, New Zealand, Denmark, and the United States are discussed. Additionally, the use of various microbial strains and product recovery technologies are also discussed.
- The Ohio State University United States
- TU Wien Austria
- Instituto de Agroquímica y Tecnología de Alimentos Spain
- Urbana University United States
- United States Department of the Interior United States
Pulp and paper industry, acetone, Organic chemistry, Butanol fermentation, Food science, Engineering, feedstocks, Sweet sorghum, TP500-660, Butanol, Life Sciences, Raw material, Chemistry, capital investments, Physical Sciences, Technologies for Biofuel Production from Biomass, Butanol selling price, Biotechnology, Bioethanol Production, Fermentation industries. Beverages. Alcohol, Biomedical Engineering, FOS: Medical engineering, butanol fermentation; feedstocks; capital investments; acetone; butanol selling price, Feedstocks, Environmental science, Bagasse, Acetone, Ethanol fuel, Biofuel, Biochemistry, Genetics and Molecular Biology, Molecular Biology, Waste management, Biology, Sorghum, Capital investments, Ethanol, butanol fermentation, Food waste, Metabolic Engineering and Synthetic Biology, Agronomy, Biofuel Production, Ethanol Fermentation, Catalytic Conversion of Biomass to Fuels and Chemicals, Fermentation, butanol selling price
Pulp and paper industry, acetone, Organic chemistry, Butanol fermentation, Food science, Engineering, feedstocks, Sweet sorghum, TP500-660, Butanol, Life Sciences, Raw material, Chemistry, capital investments, Physical Sciences, Technologies for Biofuel Production from Biomass, Butanol selling price, Biotechnology, Bioethanol Production, Fermentation industries. Beverages. Alcohol, Biomedical Engineering, FOS: Medical engineering, butanol fermentation; feedstocks; capital investments; acetone; butanol selling price, Feedstocks, Environmental science, Bagasse, Acetone, Ethanol fuel, Biofuel, Biochemistry, Genetics and Molecular Biology, Molecular Biology, Waste management, Biology, Sorghum, Capital investments, Ethanol, butanol fermentation, Food waste, Metabolic Engineering and Synthetic Biology, Agronomy, Biofuel Production, Ethanol Fermentation, Catalytic Conversion of Biomass to Fuels and Chemicals, Fermentation, butanol selling price
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