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Fast Setting Binders for Application in 3D Printing of Bio-Based Building Materials

Authors: Maris Sinka; Jelizaveta Zorica; Diana Bajare; Genadijs Sahmenko; Aleksandrs Korjakins;

Fast Setting Binders for Application in 3D Printing of Bio-Based Building Materials

Abstract

The construction industry is one of the largest emitters of CO2 because the production of traditional building materials is highly energy-intensive and uses considerable amounts of raw materials. This research aims to decrease the negative environmental impact of the construction industry by providing biocomposites with a low environmental impact due to their bio-based components and efficient use of the materials through 3D printing. Agricultural waste products—hemp shives—are used in these materials as a filler together with three different types of fast-setting binders—magnesium, calcium sulphoaluminate (CSA) and those that are gypsum-based. The study determines the setting time and compressive strength of these binders, as well as the formation of biocomposites of different densities for different applications; extrusion tests and preliminary life cycle assessment (LCA) are also performed. Results show that biocomposites with hemp shives and fast setting binders have a possible application in 3D printing due to their shape stability and buildability, as well as relatively high compressive strength, which allows for load-bearing use at high densities and thermal insulation use at low densities, although printability at low binder content remains a significant challenge. Preliminary LCA results show that CSA and gypsum binders have the lowest environmental impact from the binders considered.

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Keywords

Environmental effects of industries and plants, bio-based building materials, LCA, TJ807-830, 3D printing, hemp, CSA, TD194-195, gypsum, Renewable energy sources, Environmental sciences, MPC, GE1-350, MOC

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    20
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
20
Top 10%
Average
Top 10%
gold