• Energy Research

A huge amount of palm waste generated daily represents a problematic high-moisture waste to be disposed of, yet it also represents a promising biomass resource to be transformed into a value-added product. A single-mode microwave hydrothermal carbonization process incorporating steam purging was developed and utilised to convert high-moisture palm waste into hydrochar over a range of process temperatures from 150 to 300 °C. The microwave hydrothermal carbonization recorded a shorter process duration (10 min) and prevented the occurrence of hot spots within the reactor. The resulting hydrochar showed up to 94.3 wt% of mass yield, 69.2 wt% of fixed carbon, and 412.3 m2/g of surface area. The subsequent application of the hydrochar in de-chlorination of domestic water demonstrated an impressive removal performance of up to 98.9% of free chlorine, exhibiting 435 min of breakthrough time, and 40.0 mg/g of bed capacity in continuous column operation. The results show great promise of microwave hydrothermal carbonization as a desirable approach to produce desirable hydrochar for de-chlorination application.

Abstract The escalating consumption of fossil fuels and dumping of palm kernel shells (PKS) drives biofuel production to improve supply and waste disposal. To convert PKS into modified biochar (MBC) value-added solid fuel, we use microwave vacuum pyrolysis accompanied by sodium-potassium hydroxide mixture modification. First, PKS underwent microwave vacuum pyrolysis to produce biochar, and then it was chemically activated using sodium-potassium hydroxide mixture. The MBC surface morphology, porous characteristics, proximate content, and energy properties depended on microwave irradiation period and power. High yields (79 ± 1.5 wt%) were recorded at microwave power 700 W and irradiation period of 10 min, giving a high BET surface area (1320 m2/g) and pore volume (0.70 cm3/g). The MBC had acceptable low content of ash, nitrogen, and no sulphur, demonstrating its potential as an environmental friendly fuel to replace conventional coal in combustion. The MBC shows high energy yield (≤90.5%), fuel ratio (≤26.47), and heating value (≤28.69 MJ/kg) comparable to conventional fuels, thus showing desirable solid fuel properties. Energy balance analysis shows positive energy ratio of up to 10 and net energy output of up to 24.47 MJ/kg, recovering a product with a higher energy content compared to electrical power input for the pyrolysis operation. These findings demonstrate the exceptional potential of the MBC produced by this innovative approach for bioenergy generation that per se will reduce the emissions of greenhouse gases and thereby reducing global warming and climate change.

Abstract Microwave pyrolysis (MP) has emerged as a promising technique to valorize agricultural wastes (AW) into biofuels, comprising biochar, bio-oil, and syngas. To fill the research gap, we review the state-of-the-art MP conversion of AW into value-added biofuels, including the influence of feedstock composition, new reactor designs, operating conditions, catalytic applications, and reaction mechanisms. The techno-economic and environmental impacts are discussed together with key implications for future development. Microwave valorization of AW to biofuels represents an economically viable cum environmentally-benign approach by virtue of (i) high availability of AW, (ii) scalable process, (iii) great potentiality for continuous operation, and (iv) thermochemical process with positive energy ratio. For continuous MP, the microwave heating distribution, products yield, and reactor design have not yet fully explored due to the limited understanding on microwave propagation pattern, materials handling, and varying feedstock compositions. The utilization of AW as biofuels feedstock offers several environmental advantages in terms of improved biomass utilization, enhanced carbon sequestration, and lower sulphur emission. The toxicity of bio-oil can be reduced by adding metal oxide catalysts (CaO, CuO, MgO, and NiO) to lessen its content of polycyclic aromatic hydrocarbons. The process of continuous MP can be optimized by coupling shaftless auger and multiple magnetron to improve the quality of the biofuel, and uniformity of microwave heating. It is envisaged that continuous conversion of AW to biofuels is a sustainable, low carbon footprint, and alternative energy generation route, provided that the appropriate catalyst, effective condenser, and self-purging condition are chosen.

Abstract The heating performance of empty fruit bunch pellets (EFBPs) has been limited by its low energy density, high moisture, and ash content. Hence, microwave co-torrefaction (MCT) was performed with microwave heating unto waste oil mixed EFBP to produce high-energy biofuel. However, the non-homogeneous electromagnetic fields distribution in the microwave cavity results in an uneven heating behavior, producing the hot and cold spots. Hence, MCT coupled with helical lift was examined for its potential to improve heat distribution. The effect of temperature and types of waste oil on the proximate analysis and surface properties were studied. In comparison to the conventional torrefaction using a furnace (>30 min), MCT provided rapid heating (50–80°C·min−1) and a shorter process time (10 min). The use of helical lift with 2-dimensional movement – rotational (24 rpm·min−1) and vertical motion (5 cm·min−1) simultaneously, distributed microwave radiation uniformly for rapid heating. The proximate analysis demonstrated that the ash content was reduced from 8 to 3 wt%, and the highest fuel ratio of 2.0 was achieved. Additionally, the highly porous structure of EFBP biochar can act as an activated carbon precursor. MCT coupled with helical lift represents a promising approach to prevent hot spots during microwave heating.

Humans have relied on biomass for survival and development since the Stone Age. All aspects of human needs for materials are covered by tools, fuel, and buildings. Nowadays, metals and petroleum-based materials are widely used in highly developed industries. Unfortunately, environmental contamination and the loss of natural resources have led to the reemergence of biomass resources as efficient and sustainable energy sources. Notably, simple and direct applications can no longer meet the demand for functionalization, high performance of materials and construction materials. Therefore, it is imperative to modify biomass and combine its utilisation to produce functionalization and high performance materials. For example, construction materials with superior mechanical properties and water resistance can be produced by reinforcing fibres to facilitate crosslinking. Water-oil separation or adsorption effects of hydrogels and aerogels are determined by the porosity and lightness of biomass, biocomposite conductor is prepared by chimaeric conductive material. Here, we review the approaches that have been taken to devise an environmentally friendly yet fully recyclable and sustainable functionalised biocomposites from biomass and its potential directions for future research.

The growth of global population continuously increases the demands for agroforestry-derived products, underpinning a sustainable growth of energy matrix in the sectors of food security, transportation, and industrial is momentous. The high demand for the sustainable energy sources has led to an increase in the application of pesticides associated with growing crops for the production of biofuel. In 2019, the global consumption of pesticides was 4.2 million tonnes. Case studies on life cycle assessment (LCA) of pesticides showed that toxicity is the major severe impact of pesticide usage, contributing to human toxicity (∼70%) and freshwater eco-toxicity (>50%). This alarming situation needs a solution as conventional pesticides pose various negative impacts to human and the environment, rendering the biofuel production process unsustainable. In this review, we focus on the interaction between pesticide use, biofuel production, food security for a sustainable balancing in between government benefits, environmental, and human health, aiming to track the implications and impact to the global efforts towards achieving the UN Sustainable Development Goals (SDGs). Even though, there are strict government regulations and legislations pertaining to pesticide use, and policies devised as guidelines for agroforestry sectors to implement and monitor these measures, the discrepancies still exist in between national and supranational entities. To cater the above issue, many efforts have been made to upscale the biofuel production, for example, the United States, Brazil, China and Indonesia have ventured into biofuels production from non-food-crops based feedstock while other developing nations are rapidly catching up. In this perspective, a sustainable nexus between Biofuels-Pesticides-Agroforestry (BPA) is essential to create a sustainable roadmap toward the UN SDGs, to fulfilling the energy, food, and land security. The contribution of technologies in BPA includes genetic modified crops, integrated pest and weed management with controlled release pesticides, use of nano-biopesticides is being reviewed. As a whole, the concept of biofuel processing complex (BPC) and farmers upskilling, together with the effective implementation of efficient policies and Internet of Things (IoT) would be the key to drive the BPA nexus towards fulfilment of SDGs.

Abstract The growing health and environmental concerns associated with the consumption of fossil energy sources catalyze the production of biofuels as renewable energy carriers for heat and electricity generation. Production of biofuels from biomass, being the most available renewable feedstock, is advantageous as it results in increased mitigation of GHGs (greenhouse gas) emissions. Co-firing biomass pellet in power plants is a promising way of using biomass for renewable energy generation. Among the various thermochemical conversion routes, torrefaction represents an efficient low-temperature pyrolysis technology to produce co-firing biofuel at 200–300 °C with low conversion losses. However, the current practice of using conventional heating in batch operation adversely affects oil palm torrefaction, leading to low throughput, low biomass processing rate, and poor heat transfer rate. Integration of microwave technology has emerged as a promising solution to enhance the upscaling capacity of torrefaction technology, offering higher production rates and better volumetric heat transfer. The present work critically reviews and discusses the latest developments in the torrefaction of oil palm waste to produce energy-dense biochar with reduced moisture content (for better water resistivity and durability). The use of microwave radiation as a heating method could also catalyze the torrefaction reaction with lower activation energy. In conclusion, microwave systems incorporated into continuous reactors seem to have great potential in streamlining torrefaction processes, thereby producing environmentally friendly energy.

The issue of white pollution has gained more attention in recent years on a global scale. Using fast-growing wood and plastic waste to produce wood-plastic composites can effectively increase the plastic recovery rate while relieving the pressure of structural shortage of wood resources in many countries. Hence, this study demonstrates an innovative approach to prepare a good-quality wood-plastic laminates based on wood-plastic composites. Poplar veneer was first pretreated with microwave-assisted acetic acid followed by a one-step thermal forming process with powdered polyethylene (PE) to produce the glue-free wood-plastic laminates. It was found that the pretreated composite has a tensile strength of up to 280 MPa and specific strength of up to 205.98 kNm/kg. The excellent mechanical properties can be attributed to the mechanical interlock between wood fibre and polyethylene, plus the closer bond among the fibres induced by cell wall collapses during hot-pressing. Furthermore, the water contact angle of the composite surface remains at about 84° after 10 s. That suggests its good surface waterproof performance which is attributed to the partial degradation of hemicellulose during the pretreatment and the coating of wood fiber with polyethylene. Overall, we have developed glue-free, high-strength, and heat-resistant wood-plastic laminates applicable to interior furniture and outdoor building facilities. This is imperative for protecting the ecological environment and reducing the pressure on structural shortages of wood resources worldwide.

Thermal co-processing of lignocellulosic and aquatic biomass, such as algae and shellfish waste, has shown synergistic effects in producing value-added energy products with higher process efficiency than the traditional method, highlighting the importance of scaling up to pilot-scale operations. This article discusses the design and operation of pilot-scale reactors for torrefaction, pyrolysis, and gasification, as well as the key parameters of co-processing biomass into targeted and improved quality products for use as fuel, agricultural application, and environmental remediation. Techno-economic analysis reveals that end product selling price, market dynamics, government policies, and biomass cost are crucial factors influencing the sustainability of thermal co-processing as a feasible approach to utilize the biomass. Because of its simplicity, pyrolysis allows greater energy recovery, while gasification has the highest net present value (profitability). Integration of liquefaction, hydrothermal, and fermentation pre-treatment technology has the potential to increase energy efficiency while reducing process residues.