• Energy Research

AbstractThe large water consumption (1.9–5.9 m3 water per m3 of biofuel) required by biomass processing plants has become an emerging concern, which is particularly critical in arid/semiarid regions. Seawater, as a widely available water source, could be an interesting option. This work was to study the technical feasibility of using seawater to replace freshwater in the pretreatment of date palm leaflets, a lignocellulosic biomass from arid regions, for bioethanol production. It was shown that leaflets pretreated with seawater exhibited lower cellulose crystallinity than those pretreated with freshwater. Pretreatment with seawater produced comparably digestible and fermentable solids to those obtained with freshwater. Moreover, no significant difference of inhibition to Saccharomyces cerevisiae was observed between liquids from pretreatment with seawater and freshwater. The results showed that seawater could be a promising alternative to freshwater for lignocellulose biorefineries in coastal and/or arid/semiarid areas.

Date palm residues are one of the most promising lignocellulosic biomass for bioethanol production in the Middle East. In this study, leaflets and rachis were subjected to hydrothermal pretreatment to overcome the recalcitrance of the biomass for enzymatic conversion. Evident morphological, structural, and chemical changes were observed by scanning electron microscopy, X-ray diffraction, and infrared spectroscopy after pretreatment. High glucan (>90% for both leaflets and rachis) and xylan (>75% for leaflets and >79% for rachis) recovery were achieved. Under the optimal condition of hydrothermal pretreatment (210°C/10 min) highly digestible (glucan convertibility, 100% to leaflets, 78% to rachis) and fermentable (ethanol yield, 96% to leaflets, 80% to rachis) solid fractions were obtained. Fermentability test of the liquid fractions proved that no considerable inhibitors toSaccharomyces cerevisiaewere produced in hydrothermal pretreatment. Given the high sugar recovery, enzymatic digestibility, and ethanol yield, production of bioethanol by hydrothermal pretreatment could be a promising way of valorization of date palm residues in this region.

Acetic acid (AA)-catalyzed liquid hot water (LHW) pretreatments on raw corn stover (RCS) were carried out at 195 degrees C at 15 min with the acetic acid concentrations between 0 and 400 g/kg RCS. After pretreatment, the liquor fractions and water-insoluble solids (WIS) were collected separately and tested in terms of the recoveries of glucan and xylan from both the liquor fractions and the WIS, toxicity level of the liquors, and the convertibility of WIS to ethanol. The highest glucan recoveries was found to be 97.42% and 97.94% when 15 and 30 g AA/kg RCS were employed, respectively. The highest xylan recovery of 81.82% was observed by the pretreatment with 10 g AA/kg RCS. The toxic test on liquors showed that the inhibition effect happened to Baker's yeast when the acetic acid used in the pretreatment was higher than 100 g/kg RCS. The WIS obtained from the pretreatment with 15 g and 30 g/kg RCS were subjected to enzymatic hydrolysis and more easily converted to ethanol by Baker's yeast, which gave the ethanol concentration of 33.72 g/L and 32.06 g/L, respectively, higher than 22.04 g/L which was from the non-catalyzed LHW pretreatment (195 degrees C, 15 min). The ethanol concentration from the RCS was only 8.02 g/L.

The present research investigated the effect of organosolv pretreatment on two species of salt-tolerant Salicornia spp. biomass, Salicornia dolichostachya and Salicornia ramosissima, for increasing biomethane production through anaerobic digestion. The final biomethane yield of de-juiced green fibers of Salicornia spp. from wet fractionation increased by 23–28% after organosolv treatment. The highest methane yield of about 300 mL-CH4/gVS was found after organosolv treatment with 60% v/v ethanol solution at 200 °C for 30 min, or at 180 °C for 30 or 60 min treatment time. Furthermore, the methane production rate increased significantly, reducing the time until 95% of the final methane yield was reached from 20 days to 6–10 days for the organosolv-treated biomass. This research shows that the process of anaerobic digestion of halophyte biomass benefits from cascade processing of Salicornia fibers in a biorefinery framework by sequential wet and organosolv fractionation for full utilization of halophytic biomass.

Ethanol production by K. marxianus in whey from organic cheese production was examined in batch and continuous mode. The results showed that no pasteurization or freezing of the whey was necessary and that K. marxianus was able to compete with the lactic acid bacteria added during cheese production. The results also showed that, even though some lactic acid fermentation had taken place prior to ethanol fermentation, K. marxianus was able to take over and produce ethanol from the remaining lactose, since a significant amount of lactic acid was not produced (1-2 g/l). Batch fermentations showed high ethanol yield (~0.50 g ethanol/g lactose) at both 30°C and 40°C using low pH (4.5) or no pH control. Continuous fermentation of nonsterilized whey was performed using Ca-alginate-immobilized K. marxianus. High ethanol productivity (2.5-4.5 g/l/h) was achieved at dilution rate of 0.2/h, and it was concluded that K. marxianus is very suitable for industrial ethanol production from whey.

In this communication, pretreatment of the anaerobically digested (AD) manure and the application of the pretreated AD manure as liquid medium for the simultaneous saccharification and fermentation (SSF) were described. Furthermore, fermentation of pretreated maize silage and wheat straw was investigated using 2l bioreactors. Wet oxidation performed for 20 min at 121 degrees C was found as the most suitable pretreatment conditions for AD manure. High ammonia concentration and significant amount of macro- and micro-nutrients in the AD manure had a positive influence on the ethanol fermentation. No extra nitrogen source was needed in the fermentation broth. It was shown that the AD manure could successfully substitute process water in SSF of pretreated lignocellulosic fibres. Theoretical ethanol yields of 82% were achieved, giving 30.8 kg ethanol per 100 kg dry mass of maize silage.

A pilot plant for hydrothermal treatment of wheat straw was compared in reactor systems of two steps (first, 80 degrees C; second, 190-205 degrees C) and of three steps (first, 80 degrees C; second, 170-180 degrees C; third, 195 degrees C). Fermentation (SSF) with Sacharomyces cerevisiae of the pretreated fibers and hydrolysate from the two-step system gave higher ethanol yield (64-75%) than that obtained from the three-step system (61-65%), due to higher enzymatic cellulose convertibility. At the optimal conditions (two steps, 195 degrees C for 6 min), 69% of available C6-sugar could be fermented into ethanol with a high hemicellulose recovery (65%). The concentration of furfural obtained during the pretreatment process increased versus temperature from 50 mg/l at 190 degrees C to 1,200 mg/l at 205 degrees C as a result of xylose degradation. S. cerevisiae detoxified the hydrolysates by degradation of several toxic compounds such as 90-99% furfural and 80-100% phenolic aldehydes, which extended the lag phase to 5 h. Acetic acid concentration increased by 0.2-1 g/l during enzymatic hydrolysis and 0-3.4 g/l during fermentation due to hydrolysis of acetyl groups and minor xylose degradation. Formic acid concentration increased by 0.5-1.5 g/l probably due to degradation of furfural. Phenolic aldehydes were oxidized to the corresponding acids during fermentation reducing the inhibition level.