• Energy Research

In the quest for more efficient solar thermal systems, accurately determining the thermal emittance of low-emissive materials is crucial in determining the power losses. This paper describes the calorimetric method designed to precisely measure the thermal emittance of Selective Solar Absorbers (SSAs) to be used in High Vacuum Flat Plate Collectors (HVFPCs). The method’s capability is demonstrated through the successful correction of thermal emittance values for copper samples of varying sizes, including dimensions down to 49 cm2. Results highlight the method’s potential to significantly reduce measurement errors associated with small-size and/or low-emittance samples, providing a path forward to improve the design and efficiency of SSAs. This research marks a significant step in advancing solar thermal technology by enabling emittance measurements with a precision better than 0.003, which is essential for the development of high-performance solar thermal absorbers. The method has also been applied to correct the thermal emittance value of SSA measured in previous measurement campaigns, and it allows a better estimation of the SSA efficiency conversion curve.

In the quest for more efficient solar thermal systems, accurately determining the thermal emittance of low-emissive materials is crucial in determining the power losses. This paper describes the calorimetric method designed to precisely measure the thermal emittance of Selective Solar Absorbers (SSAs) to be used in High Vacuum Flat Plate Collectors (HVFPCs). The method’s capability is demonstrated through the successful correction of thermal emittance values for copper samples of varying sizes, including dimensions down to 49 cm2. Results highlight the method’s potential to significantly reduce measurement errors associated with small-size and/or low-emittance samples, providing a path forward to improve the design and efficiency of SSAs. This research marks a significant step in advancing solar thermal technology by enabling emittance measurements with a precision better than 0.003, which is essential for the development of high-performance solar thermal absorbers. The method has also been applied to correct the thermal emittance value of SSA measured in previous measurement campaigns, and it allows a better estimation of the SSA efficiency conversion curve.

A dielectric mirror with high infrared reflection and high visible transmission, based on an easily fabricated stepped index rugate filter structure, is presented. Its fabrication involves sputtering depositions, using only two targets, to make five different material compositions. The ultra-wide reflection band is tunable in both position and width, adapting the thickness of the layers and eventually introducing chirped layers. When applied to evacuated solar thermal devices, efficiency improvements of up to 30% can be achieved, making this mirror an attractive solution for reducing radiative losses through the cold-side photon recycling mechanism.

A dielectric mirror with high infrared reflection and high visible transmission, based on an easily fabricated stepped index rugate filter structure, is presented. Its fabrication involves sputtering depositions, using only two targets, to make five different material compositions. The ultra-wide reflection band is tunable in both position and width, adapting the thickness of the layers and eventually introducing chirped layers. When applied to evacuated solar thermal devices, efficiency improvements of up to 30% can be achieved, making this mirror an attractive solution for reducing radiative losses through the cold-side photon recycling mechanism.

Industrial heat and cooling applications are an essential fraction of the overall energy demand, mainly produced by fossil fuels. Solar thermal energy production can satisfy such a need by adopting the High Vacuum Flat Plate Collectors (HVFPCs) and increasing their efficiency. The absorptance and emittance of Selective Solar Absorbers (SSAs) determine the thermal efficiency of HVFPCs. Being the absorptance already maximized, the thermal emittance of the absorber should be minimized to increase further the operating temperature of the collector and its efficiency. This research aims to reduce the thermal emittance of commercially available Selective Solar Absorber by depositing a thin silver film on the aluminium substrate. So, in this work, the thermal stability of a silver coating has been investigated, and a diffusion barrier layer has been adopted to stabilize the coating performance up to 360 degrees C. The low-emissive layer of Ag and a diffusion barrier of CrOx guarantees a decrease of 11% in thermal emittance at 200 degrees C of commercially available SSA deposited on aluminium. Further emittance reduction can be obtained by depositing a thin Ag film on both sides of the aluminium substrate before the SSA deposition, proving to be a promising way to enhance the efficiency of HVFPCs.

Industrial heat and cooling applications are an essential fraction of the overall energy demand, mainly produced by fossil fuels. Solar thermal energy production can satisfy such a need by adopting the High Vacuum Flat Plate Collectors (HVFPCs) and increasing their efficiency. The absorptance and emittance of Selective Solar Absorbers (SSAs) determine the thermal efficiency of HVFPCs. Being the absorptance already maximized, the thermal emittance of the absorber should be minimized to increase further the operating temperature of the collector and its efficiency. This research aims to reduce the thermal emittance of commercially available Selective Solar Absorber by depositing a thin silver film on the aluminium substrate. So, in this work, the thermal stability of a silver coating has been investigated, and a diffusion barrier layer has been adopted to stabilize the coating performance up to 360 degrees C. The low-emissive layer of Ag and a diffusion barrier of CrOx guarantees a decrease of 11% in thermal emittance at 200 degrees C of commercially available SSA deposited on aluminium. Further emittance reduction can be obtained by depositing a thin Ag film on both sides of the aluminium substrate before the SSA deposition, proving to be a promising way to enhance the efficiency of HVFPCs.

We investigate the performance of a novel flat photovoltaic-thermal (PV-T) module under high-vacuum through a 1D numerical model based on steady-state energy balance, with the aims of optimizing the simultaneous production of thermal and electrical energy. In the proposed design, the photovoltaic (PV) cell is positioned directly above the selective solar absorber (SSA), in a multilayer or fully integrated PV-SSA structure, which allows full exploitation of spectral solar radiation. In fact, in this configuration the losses related to non-absorption of low-energy photons and thermalization, typical of a classical single-junction PV cell, are reduced. The present study is conducted as the emittance and energy bandgap of the PV layer varied, thus admitting a wide variety of materials into the analysis. The dependence of the temperature coefficient, β(%/K), on the energy bandgap of the PV cell is also included. In the last part of the work, we discuss the performance of the proposed evacuated PV-T equipped with a SSA layer and thin film solar cells, namely those made of CdTe, CdS and GaAs. Overall, the paper highlights the great advantage of using high vacuum insulation, which suppresses conductive losses, and the versatility of the proposed system, which could be adapted to the user's needs simply by choosing the appropriate material for the photovoltaic layer.